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MEMOLUB HPS User Manual

MEMOLUB HPS
40 pages
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1509 Rapids Drive
P.O. Box 044051
Racine, WI 53404
Phone: (800) 635-8170
Fax: (262) 637-4090
www.memolub.com
The
MEMOLUB
®
HPS
Users Guide
2.2
PLI, LLC
Power Lube Injection
Represented By:
Revised: November 2005

Table of Contents

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MEMOLUB HPS Specifications

General IconGeneral
BrandMEMOLUB
ModelHPS
CategoryLubrication systems
LanguageEnglish

Summary

The MEMOLUB® HPS

Overview of MEMOLUB® HPS

Introduces the MEMOLUB® HPS as an automatic, self-contained, electro-mechanical lubricator.

The MEMO Component

Details the MEMO's function in regulating grease output and its setting capabilities.

Lubricator Body Details

Describes the lubricator body's construction, housing, and operational function.

Lubricant Cartridges and Battery Packs

Explains lubricant cartridge types, battery pack specifications, and storage.

MEMOLUB® EX Version

Describes the MEMOLUB® EX as a hazardous location rated version of the HPS.

The Multi-Point Lubrication System

Function of Multi-Point Systems

Explains how distribution blocks and MEMOLUB® HPS units create a multi-point system.

Distribution Blocks and Couplers

Details the use of distribution blocks and coupler bridging elements in multi-point systems.

The 2-Point Splitter (Splitter-MEMO)

Description of the Splitter-MEMO

Describes the Splitter-MEMO's function in dividing lubricant output for two bearings.

How the Splitter-MEMO Works

Explains the internal mechanism and operation of the 2-point splitter.

Retrofitting with Splitter-MEMO

Guides on how to adapt a standard MEMOLUB® HPS for use with a Splitter-MEMO.

MEMOLUB® HPS with External Power

The MEMOLUB® EPC Version

Details the EPC version for intermittent use, controlled by external signals.

The MEMOLUB® EPS Versions

Covers EPS versions powered by 4.5VDC, 12VDC, or 24VDC external sources.

The MEMOLUB® 24VDC PLC Controlled

Explains the 24VDC PLC-controlled model for automated systems.

Accessories

Tubing Specifications

Discusses tubing materials and limitations for MEMOLUB® HPS systems.

Recommended Pipe and Tubing Lengths

Provides a table of recommended tubing lengths based on viscosity and application.

Fittings for MEMOLUB® Systems

Lists and describes various fittings for connecting tubing and components.

Installation Procedures

Installing the MEMO

Instructions on how to properly install the MEMO onto the bearing.

Opening and Closing the MEMOLUB® HPS

Details the procedure for opening and securing the lubricator housing.

Installing a Grease Cartridge

Step-by-step guide for inserting a grease cartridge into the lubricator.

Installing an Oil Cartridge

Step-by-step guide for inserting an oil cartridge into the lubricator.

Testing MEMOLUB® HPS Functionality

How to perform a check function to verify the lubricator is working correctly.

Mounting MEMOLUB® HPS onto MEMO

Instructions for screwing the lubricator onto the MEMO for the first time.

Testing MEMOLUB® HPS While Mounted

Method for testing the lubricator's operation while it is installed.

Maintenance of MEMOLUB® HPS

Guidance on cleaning and maintaining the MEMOLUB® HPS unit.

Mounting Do's and Don'ts

General Mounting Guidelines

General advice on installation location, servicing, and fitting seals.

Single-Point Installation Methods

Covers direct and remote installation considerations for single-point applications.

Mounting with 2-Point Splitter

Details mounting considerations when using the Splitter-MEMO.

Mounting with Distribution Block

Guidance on mounting the lubricator with a progressive distribution block.

Troubleshooting

MEMOLUB® HPS Does Not Work

Steps to diagnose and resolve issues when the lubricator fails to operate.

No Lubricant Output

Addresses situations where the lubricator functions but no lubricant is dispensed.

Cartridge Not Emptying Correctly

Guides on troubleshooting issues with incomplete lubricant cartridge depletion.

Lubricant Not Reaching Application

Helps diagnose problems where lubricant is dispensed but not delivered to the target.

Warranty Information

MEMOS - Setting The Output Rate

Lubricant Output Programming

Explains how to program the MEMO using timing rings for lubricant output.

Basic Settings Chart

Provides basic settings for MEMOLUB® HPS models based on ring combinations.

Fine Tuning Lubrication Program

Offers advanced methods for adjusting lubrication rates using stroke limiting washers.

Multi-Point Lubrication Block Set-Up

Distribution Block Set-Up Guide

Illustrates distribution block configurations for different numbers of lube points.

2-Point MEMOLUB® System

Splitter-MEMO Output Programming

Details programming the 2-point system with the Splitter-MEMO using timing rings.

Splitter-MEMO Operation

Explains the working principle of the 2-point system with the Splitter-MEMO.

Maintenance Adapter Instructions

Pre-charging and Annual Maintenance

Guides on pre-charging lines and performing annual maintenance with the adapter.

Installation Parts List

Mounting Brackets and Dust Covers

Lists available mounting brackets and protective dust covers for lubricators.

Power Supply Options for EPS

Details power supply options for the MEMOLUB® EPS lubricator variants.

Adapters and Fittings List

Lists various adapters and fittings for system connections and configurations.

Lubrication Comparison

Typical Manual Lubrication Pattern

Illustrates the pattern of manual lubrication and its potential drawbacks.

Typical MEMOLUB HPS Lubrication Pattern

Shows the controlled and reliable pattern of MEMOLUB® HPS automatic lubrication.

MEMOLUB® EX Hazardous Locations

MEMOLUB® Automatic Lubrication with External Control

MEMOLUB® EPS External Power

Specifications and Operating Characteristics

Lists technical specifications and operating parameters for the EPS models.

MEMOLUB® 24VDC-PLC

Lubricator Installation Instructions

Provides step-by-step instructions for installing the 24VDC-PLC lubricator.

Lubricant Cartridge Change Out

Details the procedure for replacing lubricant cartridges on the 24VDC-PLC unit.