Memphis Shades MEM-9890

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MEM-9890 Independent Lowers Hardware Kit for Honda 1800 VTX 01-06

MOUNTING INSTRUCTIONS

Insert Santoprene

Grommet into the

Lowers plastic.

Figure 3 Figure 1

NOTE: Improperly installed fork clamps/Lowers will

cause damage to your motorcycle. Make sure that the

fork clamps/Lowers clear the fender, gas tank and all

accessories.

NOTE:

Do not mount fork clamps/Lowers to

where they may be struck by the

Shock or Fender.

Front of bike

Read and follow these instructions carefully.

During installation, make certain that when turning the

forks, there can be no interference with wiring or cables

AND, that the windshield/hardware can not hit the

gas tank, through the windshield's full range of ad-

justment.

This is a quick change kit, ALWAYS tighten all mounting

bolts after removing or installing the windshield!

The improper installation of this kit and related compo-

nents could result in serious injury or death.

IMPORTANT CARE AND CLEANING INSTRUCTIONS

Memphis Shades Windshields and Lowers are made of

Lucite® acrylic, and will last for years with proper care.

Clean your windshield with plenty of soapy water — mild

dishwashing liquid is best — and a soft cotton cloth. Use your

bare hand to feel and dislodge bugs, or cover with a wet soapy

towel and let it soak. Don't use paper towels and don't scrape

with anything. Small scratches can be removed with NOVUS

# 2.

NEVER

use any glass cleaning products, petroleum based

chemicals, or cleaning agents with ammonia, bleach or any

other harsh chemicals. This includes (but not limited to)

RainX, brake fluid, acetone, paint thinner, benzene and

gasoline. "If it hurts your nose, it will hurt the plastic."

Glass cleansing agents will cause severe damage

to your windshield, and will void your warranty.

NOTE: At certain times of the day the Sunlight can reflect

off the curvature of a windshield and cause extreme heat

build-up on motorcycle instruments and instrument panel.

Take care when parking. Park facing the sun, place an opaque

object over the instruments or position the bike to avoid re-

flections.

No additional tools required, that are not included in this kit:

1. Cover gas tank and front fender with towels to avoid

damage during installation.

2. Attach the lowers plastic to the lowers mounting plates

using the pre-assembled bolts. The Santoprene grommets

should be inserted through the holes in the lowers plastic so

that the flat round part of the grommet lies flat on each side of

the lowers plastic. (see Figure 1)

Lowers plates can be mounted on the plastic in the up or

down position to best suit your needs and application. (see

figure 4)

3. Loosely install the fork clamps on each fork. Remove the

anchor bolts from the fork clamps and attach the lowers to the

fork clamps. (see figure 2)

Adjust height and angle, position and tighten all bolts

NOTE: Improperly installed fork clamps will cause damage

to your motorcycle. Before final installation make sure the

Lowers and clamps will clear all fenders, radiators, oil cool-

ers, turn signals, Gas tank and any other accessories when

installed. Turn forks full left and right also apply front brake

and rock the bike forward to check for proper clearance with

no interference.

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Summary

Care and Cleaning Instructions

Care and Cleaning Guidelines

Guidelines for cleaning Memphis Shades acrylic windshields and lowers with proper solutions.

This document provides mounting instructions and important information for the MEM-9890 Independent Lowers Hardware Kit, designed for Honda 1800 VTX motorcycles from 2001 to 2006. This kit allows for the installation of Memphis Shades windshields and lowers, enhancing the motorcycle's aesthetics and potentially its aerodynamics.

Function Description

The MEM-9890 kit is a hardware set specifically designed to mount independent lowers on the specified Honda VTX 1800 models. These lowers, made of Lucite® acrylic, work in conjunction with Memphis Shades windshields to provide a cohesive look and potentially offer additional wind protection. The kit is engineered for a "quick change" functionality, meaning the windshield and lowers can be easily removed or installed. The core components include mounting instructions (M890), left and right lowers mounting bracket sub-assemblies (S1085, S1086), large adjustable fork clamp sub-assemblies (S1078), a 3/16" Allen wrench holder (M313), and a 3/16" short arm Allen wrench (M310). The lowers plastic attaches to the mounting plates using pre-assembled bolts and Santoprene grommets, which ensure a secure fit and prevent damage. The design allows for flexibility in mounting the lowers plates in either an "up" or "down" position to best suit the user's needs and application.

Important Technical Specifications

The primary material for Memphis Shades windshields and lowers is Lucite® acrylic, chosen for its durability and clarity. The hardware components are designed to integrate seamlessly with the motorcycle's existing structure, specifically the forks. The kit includes specific Allen wrenches (3/16") for installation and adjustment, indicating the fastener sizes used. The mounting brackets and fork clamps are engineered to provide a secure attachment point for the lowers. The Santoprene grommets are a key component, ensuring a snug fit and vibration dampening between the lowers plastic and mounting plates. The kit is designed to be installed without requiring additional tools beyond those provided or commonly available.

Usage Features

Installation: The installation process begins by covering the gas tank and front fender with towels to prevent damage. The lowers plastic is then attached to the mounting plates using pre-assembled bolts, with Santoprene grommets inserted through the holes in the lowers plastic. The lowers plates can be positioned in either an "up" or "down" orientation. Next, the fork clamps are loosely installed on each fork. The anchor bolts are removed from the fork clamps, and the lowers are attached to the fork clamps. The final step involves adjusting the height, angle, and position of the lowers, followed by tightening all bolts.

Critical Safety Considerations During Installation:

Clearance: It is paramount to ensure that when the forks are turned, there is no interference with wiring or cables. Additionally, the windshield and hardware must not hit the gas tank throughout the windshield's full range of adjustment.
Fork Clamp Placement: Improperly installed fork clamps can cause damage to the motorcycle. Before final installation, users must verify that the lowers and clamps clear all fenders, radiators, oil coolers, turn signals, the gas tank, and any other accessories. This clearance should be checked by turning the forks full left and right, applying the front brake, and rocking the bike forward.
Tightening Bolts: All mounting bolts must be tightened after removing or installing the windshield, as this kit features a quick-change design. Failure to do so can lead to serious injury or death.
Shock/Fender Interference: Users are explicitly warned not to mount fork clamps or lowers where they may be struck by the shock or fender.

Adjustability: The design allows for adjustment of the height and angle of the lowers, providing flexibility to customize their position for optimal aesthetics and performance. The ability to mount the lowers plates in either an "up" or "down" position further enhances this adjustability.

Quick Change System: The kit is part of a "quick change" system, which implies that the windshield and lowers can be easily detached and reattached. This feature is convenient for users who wish to remove these components for specific riding conditions, maintenance, or aesthetic changes.

Maintenance Features

Cleaning Instructions for Lucite® Acrylic Components:

Recommended Cleaning: Use plenty of soapy water (mild dishwashing liquid is best) and a soft cotton cloth.
Bug Removal: For stubborn bugs, use a bare hand to feel and dislodge them, or cover them with a wet soapy towel and let it soak.
Avoid Harmful Materials:
- Do not use paper towels, as they can scratch the surface.
- Do not scrape with anything.
- Never use glass cleaning products, petroleum-based chemicals, or cleaning agents containing ammonia, bleach, or any other harsh chemicals. This includes (but is not limited to) RainX, brake fluid, acetone, paint thinner, benzene, and gasoline. The manual explicitly states, "If it hurts your nose, it will hurt the plastic."
Scratch Removal: Small scratches can be removed using NOVUS #2, a product specifically designed for acrylic care.

Warranty Information: Memphis Shades provides a 24-month warranty on all product components, including metal and plastic, against defects in materials and workmanship.

Sunlight Reflection Warning: Users are advised that direct sunlight reflecting off the curvature of a windshield can cause extreme heat build-up on motorcycle instruments and the instrument panel. To prevent this, users should take care when parking, either by facing the sun, placing an opaque object over the instruments, or positioning the bike to avoid reflections.

Contact Information: For parts and warranty assistance, Memphis Shades can be contacted via mail at P. O. Box 429, Rossville, TN 38066, by phone at (901) 853-0293, or through their website at www.memphisshades.com. Email support is also available at customerservice@memphisshades.com.