Mercedes-Benz 603 User Manual

Mercedes-Benz
Mercedes-Benz of North America, Inc. . Montvale, NJ 07645

Mercedes-Benz 603 Specifications

General

Brand	Mercedes-Benz
Model	603
Category	Engine
Language	English

Summary

General, Technical Data (Group 00)

Instructions for Use of Service Manual

Explains how to use the service manual and interpret its sections and symbols.

Technical Data

Crankcase and Cylinder Head (Group 01)

Engine and Model Survey

Testing Compression Pressure

Explains how to test engine compression pressure using specific tools and methods.

Checking Cylinders for Leaks

Details the process for checking cylinder leaks using a leakage tester and compressed air.

Evaluating Cylinder Bores

Crankshaft Assembly (Group 03)

Checking, Replacing, and Tightening Connecting Rod Bolts

Explains how to check, replace, and tighten connecting rod bolts with specific torque values.

Reconditioning and Squaring Connecting Rods

Details the process for reconditioning and squaring connecting rods, including measurements.

Removal and Installation of Pistons

Checking and Reconditioning Crankshaft

Outlines procedures for checking crankshaft for cracks, hardness, and reconditioning.

Installation of Crankshaft and Connecting Rod Bearings

Details the correct installation of the crankshaft and connecting rod bearings with specified torques.

Engine Timing, Valvetrain (Group 05)

Checking and Renewal of Hydraulic Valve Clearance Compensating Elements

Checking Camshaft Timing

Details the process for checking and verifying the camshaft timing against specifications.

Removal and Installation of Camshaft

Checking and Replacing Valve Guides

Replacing Valve Seat Inserts

Air Intake System - Air Filter, Turbocharger (Group 09)

Turbocharger Survey and Function

Testing Turbocharger Boost Pressure

Details the procedure and specifications for testing turbocharger boost pressure.

Turbocharger Removal and Installation