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Mercedes-Benz 602 User Manual

Mercedes-Benz 602
324 pages
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Mercedes-Benz
Mercedes-Benz of North America, Inc.
.
Montvale, NJ 07645

Table of Contents

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Mercedes-Benz 602 Specifications

General IconGeneral
Engine codeOM602
Engine typediesel
AspirationNaturally aspirated or Turbocharged
Cylinders5
Fuel SystemIndirect injection

Summary

General, Technical Data (Group 00)

Engine and Vehicle Identification

Details engine and vehicle models with corresponding designations and engine numbers.

Technical Data

Provides detailed technical specifications for diesel and gasoline engines, including dimensions, output, torque, and capacities.

Crankcase and Cylinder Head (Group 01)

Engine and Model Survey

Lists engine versions, vehicle models, sales designations, and engine end numbers for various models.

Testing Compression Pressure

Step-by-step guide for testing engine compression pressure, including required tools and test values.

Engine Removal and Installation

Outlines preliminary operations and detailed steps for removing and installing the engine, including component references.

Cylinder Head Repair Notes

Explains differentiation between cylinder heads for naturally aspirated and turbo-engines and gasket types.

Cylinder Head Removal and Installation

Provides instructions for removing and installing the cylinder head, including preliminary operations and component handling.

Crankshaft Assembly (Group 03)

Connecting Rod Bolt Procedures

Details checking, replacing, and tightening connecting rod bolts, including torque specifications and rotation angles.

Connecting Rod Reconditioning

Describes reconditioning connecting rods, including measuring bores, pressing bushings, and squaring.

Crankshaft Checking and Reconditioning

Outlines crankshaft checking and reconditioning, including crack, hardness, and journal checks.

Crankshaft and Bearing Installation

Explains correct procedure for installing crankshaft bearing caps, shells, and connecting rod bearings, with tightening specifications.

Engine Timing and Valvetrain (Group 05)

Hydraulic Valve Clearance Elements

Details checking and renewing hydraulic valve clearance elements, including pre-stroke measurement and replacement.

Camshaft Timing Check

Describes checking camshaft timing using a dial gauge, including engine positioning and test values.

Camshaft Removal and Installation

Provides steps for removing and installing the camshaft, including bearing cap procedures and torque specifications.

Valve Stem Seal Replacement

Details the process of replacing valve stem seals, including distinguishing features of intake and exhaust seals.

Air Intake System - Turbocharger (Group 09)

Turbocharger Function and Survey

Explains turbocharger function, components, operation, and boost pressure control with a survey table.

Turbocharger Boost Pressure Testing

Outlines procedure for testing turbocharger boost pressure using testers, specifying pressure range and checks.

Turbocharger Removal and Installation

Provides detailed steps for removing and installing the turbocharger, including preliminary operations and component disconnection.

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