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MerCruiser Sterndrive MX 6.2 MPI - User Manual

MerCruiser Sterndrive MX 6.2 MPI
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© 2007 Mercury Marine Gasoline Engines - Sterndrive MPI Models 90-864195070 607
NOTE: The following applies to CE marked products only.
Declaration of Conformance – Mercury MerCruiser
This sterndrive or inboard engine when installed in accordance to Mercury
MerCruisers’ instructions complies with the requirements of the following directives
by meeting the associated standards, as amended:
Recreational Craft Directive 94/25/EC; 2003/44/EC
Applicable Requirement Standards Applied
Owner’s manual (A.2.5) ISO 10240
Openings in Hull, Deck and superstructure (A.3.4) ISO 9093‑1; ISO 9093‑2
Handling characteristics (A.4) ISO 8665
Inboard Engine (A.5.1.1) ISO 15584; ISO 10088; ISO 7840; ISO 10133
Fuel System (A.5.2) ISO 10088; ISO 7840; ISO 8469
Electrical System (A.5.3) ISO 10133; ISO 8846
Steering system (A.5.4)
Applicable portions of: ISO 10592, ISO 8848 and
ABYC P‑17
Exhaust emission requirements (B.2) ISO 8178
Owner’s manual (B.4) ISO 8665
Noise emission levels (C.1) ISO 14509
Ignition‑protected equipment (Annex II) ISO 8846; SAE J1171; SAE J1191; SAE J 2031
Mercury MerCruiser declares that our sterndrive or inboard engines without integral
exhaust, when installed in a recreational craft, in accordance with the manufacturers
supplied instructions, will meet the exhaust emissions requirements of the directive
mentioned above. This engine must not be put into service until the recreational craft
in which it is to be installed has been declared in conformity, if so required, with the
relevant provision of the directive.
Electromagnetic Compatibility Directive 89/336/EC, 92/31/EEC and 93/68/EEC
Generic emission standard EN 50081‑1
Generic immunity standard EN 50082‑1
Vehicles, boats and internal combustion engine
driven devices Radio disturbance characteristics
SAE J551 (CISPR 12)
Electrostatic discharge testing EN 61000‑6‑2; EN 61000‑4‑2; EN61000‑4‑3
The notified body responsible for surveillance of the quality system under Full Quality Assurance
Module H of Directive 2003/44/EC is:
Det Norske Veritas
Norway
Notified Body Number: 0575
This declaration is issued under the sole responsibility of Mercury Marine and Mercury MerCruiser.
Patrick C. Mackey
President ‑ Mercury Marine, Fond du Lac, WI USA

Table of Contents

Questions and Answers

  • M
    Melissa FoxSep 12, 2025
    How to troubleshoot a MerCruiser Engine when the starter motor will not crank or cranks slowly?
    • C
      Christine FaulknerSep 12, 2025
      If the starter motor of your MerCruiser engine won't crank or cranks slowly, here's what to check: * Ensure the battery switch is turned on. * Confirm the remote control is in the neutral position. * Inspect and reset any open circuit breakers, or replace blown fuses. * Examine all electrical connections and wires, especially battery cables, and clean/tighten any loose or dirty connections. * Test the battery and charge if necessary, or replace it if it's bad. * Verify the lanyard stop switch is not activated.
  • C
    cvillegasAug 23, 2025
    Why is my MerCruiser Sterndrive MX 6.2 MPI experiencing poor performance?
    • S
      stephaniebrownAug 23, 2025
      To address poor performance in your MerCruiser engine, consider these points: * Inspect the throttle cable and linkages to ensure the throttle is fully opening. * Replace any damaged or improper propeller. * Drain excessive bilge water and identify the cause of entry. * Reduce or redistribute the load if the boat is overloaded or improperly balanced. * Clean the flame arrestor. * Clean or repair the boat bottom if it's fouled or damaged. * Refer to the 'Engine Runs Rough, Misses or Backfires' section for ignition problems. * Refer to the 'Excessive Engine Temperature' section for overheating issues. * Have the EFI System checked by an authorized Mercury MerCruiser dealer if there is EFI System fault.
  • C
    Cassandra JamesAug 25, 2025
    What to do if my MerCruiser Sterndrive MX 6.2 MPI runs rough, misses, and/or backfires?
    • R
      Robert BruceAug 25, 2025
      If your MerCruiser engine runs rough, misses, or backfires, here's what to check: * Replace the fuel filter if it's clogged. * Drain the tank and fill with fresh fuel if the fuel is stale or contaminated. * Replace any kinked fuel lines or clear any clogs in the fuel or vent lines using compressed air. * Clean the flame arrestor. * Service the ignition system. * Have the EFI system checked by an authorized Mercury MerCruiser dealer if the idle speed is too low or there is an EFI System fault.
  • H
    Howard FergusonAug 26, 2025
    Why is my MerCruiser Engine overheating?
    • C
      Christine BanksAug 27, 2025
      To troubleshoot excessive temperature in your MerCruiser engine, check the following: * Ensure the water inlet or seacock is open. * Replace or adjust the drive belt if it's loose or in poor condition. * Remove any obstructions from the seawater pickups or sea strainer. * Replace a faulty thermostat. * If equipped with closed cooling, check and repair any cause of low coolant level, then fill the system with the correct coolant solution. * Clean the heat exchanger, engine oil cooler, and transmission oil cooler (if equipped) to remove foreign material. * Check for leaks in the closed cooling section; clean, inspect, and test the pressure cap. * Repair a faulty seawater pickup pump. * Clean the exhaust elbows to clear any restrictions or plugs in the seawater discharge.
  • H
    hilltaylorAug 28, 2025
    What to do if my MerCruiser Engine starter motor will not crank or cranks slow?
    • A
      Alicia WoodAug 28, 2025
      If your MerCruiser Engine's starter motor isn't cranking or is cranking slowly, here's what to check: * Ensure the battery switch is turned on. * Make sure the remote control is in the neutral position. * Inspect and reset any open circuit breakers, or replace blown fuses. * Examine all electrical connections and wires, especially battery cables, for looseness or dirt; clean and tighten any faulty connections. * Test the battery and charge it if necessary, or replace it if it's bad. * Verify that the lanyard stop switch is not activated.
  • Z
    zkingAug 29, 2025
    Why is my MerCruiser Sterndrive MX 6.2 MPI hard to start or will not start?
    • A
      Autumn JohnstonAug 29, 2025
      If your MerCruiser Engine is hard to start or won't start at all, consider the following: * Verify the lanyard stop switch is not activated. * Ensure you are following the correct starting procedure. * Check for an adequate fuel supply by filling the fuel tank or opening the valve. * If you suspect a faulty ignition system component, service the ignition system. * Replace the fuel filter if it's clogged. * Drain the fuel tank and refill with fresh fuel if the current fuel is stale or contaminated. * Inspect fuel lines and the tank vent line for kinks or clogs; replace kinked lines or clear obstructions with compressed air. * Check all wire connections for faults.
  • D
    Derek SchmidtDec 1, 2025
    What to do if my MerCruiser Engine temperature is too high?
    • L
      lawrencemaryDec 1, 2025
      If your MerCruiser engine is overheating, consider these potential causes: * Ensure the water inlet or seacock is open. * Check the drive belt for looseness or poor condition; replace or adjust as needed. * Inspect seawater pickups or the sea strainer for obstructions and remove any you find. * Replace the thermostat if it's faulty. * If your engine has a closed cooling system, check the coolant level and look for the cause of any coolant loss, then refill with the correct coolant. * Clean the heat exchanger, engine oil cooler, and transmission oil cooler (if equipped) if they are plugged with foreign material. * Check for leaks in the closed cooling section and inspect/test the pressure cap. * Repair the seawater pickup pump if it's faulty. * Clean exhaust elbows if the...
  • P
    pwilliamsSep 13, 2025
    What to do if my MerCruiser Engine does not come up on charge?
    • T
      Tyler VelasquezSep 13, 2025
      If your MerCruiser engine is not charging, consider the following: * Turn off non-essential accessories to reduce current draw from the battery. * Replace or adjust the alternator drive belt if it is loose or in poor condition. * Test the battery and replace it if necessary. * Check all associated electrical connections and wires, especially battery cables; clean and tighten faulty connections, and repair or replace damaged wiring. * Test the alternator output and replace it if necessary.
  • R
    Robin GomezSep 10, 2025
    What to do if my MerCruiser power trim motor operates but the sterndrive unit does not move?
    • B
      brandonunderwoodSep 10, 2025
      If the power trim motor operates on your MerCruiser, but the sterndrive unit doesn't move, consider these possibilities: * Fill the pump with oil if the trim pump oil level is low. * Check for any obstruction if the drive unit is binding in the gimbal ring.
  • R
    rhodesedwardSep 6, 2025
    What causes the MerCruiser remote control to operate hard, bind, have excessive free-play, or make unusual sounds?
    • T
      Timothy DavisSep 7, 2025
      If your MerCruiser remote control is hard to operate, binds, has excessive free-play, or makes unusual sounds, check these items: * Lubricate shift and throttle linkage fasteners if there is insufficient lubrication. * Remove any obstruction in the shift or throttle linkages. * For loose or missing shift and throttle linkages, contact an authorized Mercury MerCruiser dealer immediately. * Straighten the cable if the shift or throttle cable is kinked, or have an authorized Mercury MerCruiser dealer replace the cable if damaged beyond repair.

Summary

Declaration of Conformance - Mercury MerCruiser

Identification Record

Section 1 - Warranty

Transfer of Warranty

Mercury MerCruiser Limited Warranty (Gasoline-Fueled Products Only)

Section 2 - Getting to Know Your Power Package

Lanyard Stop Switch

Remote Controls (Non-DTS Models)

Remote Controls (DTS Models)

Synchronizing Dual Engines

Dual Helm Station Transfer

Describes how to transfer control between dual helm stations safely.

SYNCHRONIZING DUAL HELMS PRIOR TO STATION TRANSFER

Power Trim

Electrical System Overload Protection

Explains how fuses and circuit breakers protect the electrical system from overloads.

Audio Warning System

Engine Guardian Strategy

Explains the engine guardian system's role in protecting the engine from damage.

Warning Horn Signals

Section 3 - On The Water

Be Alert To Carbon Monoxide Poisoning

Warns about the dangers of carbon monoxide and how to prevent exposure.

Basic Boat Operation (Non-DTS Models)

Starting and Stopping the Engine

Starting Engine After Stopped While In Gear

Freezing Temperature Operation

Protecting People In The Water

Impact With Underwater Hazards

Drive Unit Impact Protection

Propeller Selection

20-Hour Break-In Period

Essential rules and guidelines for the engine's initial 20-hour break-in period.

Section 4 - Specifications

Fuel Requirements

Important information and warnings regarding the correct type of gasoline to use.

Fuel Ratings

Engine Oil

Checking

Instructions for checking and filling engine oil levels.

Engine Specifications (MPI)

Fluid Specifications (MPI)

Section 5 - Maintenance

Owner;Operator Responsibilities

Outlines the owner's responsibilities for safe operation and maintenance.

Maintenance

Inspection

Maintenance Schedule - Sterndrive Models

Routine Maintenance

Daily, weekly, and bi-monthly maintenance checks for sterndrive models.

Scheduled Maintenance

Maintenance tasks performed at specific hour intervals or annually.

Changing Oil and Filter

Power Steering Fluid

Engine Coolant

Drive Unit Oil

Power Trim Fluid

Checking

Instructions for checking and filling power trim fluid.

Battery

Cleaning The Flame Arrestor

Water-Separating Fuel Filter (MPI)

Lubrication

Sterndrive Unit and Transom Assembly

Procedure for lubricating the gimbal bearing on the sterndrive unit.

Propellers

Alpha Propeller Removal

Safety warnings and steps for removing an Alpha propeller.

Alpha Propeller Installation

Safety warnings and steps for installing an Alpha propeller.

Bravo One Propeller Removal

Bravo One Propeller Installation

Safety warnings and procedure for installing a Bravo One propeller.

Bravo Two Propeller Removal

Bravo Two Propeller Installation

Safety warnings and procedure for installing a Bravo Two propeller.

Bravo Three Propeller Removal

Bravo Three Propeller Installation

Serpentine Drive Belt

Replacing Belt and;or Adjusting Tension

Procedure for replacing or adjusting the serpentine drive belt tension.

Corrosion Protection

Maintaining Ground Circuit Continuity

Anodes and MerCathode System Locations

Location and importance of sacrificial anodes and the MerCathode system.

Checking the Quicksilver MerCathode System

Flushing the Power Package

The SeaCore Power Package Flushing Procedure

Section 6 - Storage

Cold Weather or Extended Storage

Recommendations for preparing the boat for cold weather or extended storage.

Preparing Power Package for Storage

Steps to prepare the power package for storage, including fuel and cooling systems.

ENGINE AND FUEL SYSTEM PREPARATION

Detailed instructions for preparing the engine and fuel system for storage.

Draining the Seawater System

Crucial steps for draining the seawater system to prevent freeze damage.

THREE POINT MANUAL DRAIN SYSTEM

Battery Storage

Power Package Recommissioning

Section 7 - Troubleshooting

Diagnosing EFI Problems

How to diagnose problems with Electronic Fuel Injection (EFI) systems.

Engine Guardian System

Explains the function of the engine guardian system in monitoring and protecting the engine.

Starter Motor Will Not Crank Engine, Or Cranks Slow

Lists possible causes and remedies for starter motor issues.

Engine Will Not Start Or Is Hard To Start

Excessive Engine Temperature

Troubleshooting guide for excessive engine overheating issues.

Insufficient Engine Temperature

Low Engine Oil Pressure

Troubleshooting steps for low engine oil pressure warnings.

Steering Wheel Turns Hard Or Jerky

Power Trim Does Not Operate (Motor Does Not Operate)

Troubleshooting steps when the power trim motor does not operate.

Power Trim Does Not Operate (Motor Operates But Sterndrive Unit Does Not Move)

Troubleshooting when the power trim motor runs but the sterndrive doesn't move.

Section 8 - Customer Assistance Information

Service Away From Home

MerCruiser Sterndrive MX 6.2 MPI Specifications

General IconGeneral
BrandMerCruiser
ModelSterndrive MX 6.2 MPI
CategoryEngine
LanguageEnglish

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