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Mercury TP-702-59 User Manual

Mercury TP-702-59
155 pages
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Original Instruction
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Mercury TP-702-59 Specifications

General IconGeneral
BrandMercury
ModelTP-702-59
CategoryPackaging equipment
LanguageEnglish

Summary

General Safety Instructions

Basic Operation

Instructions for safe and correct operation of the strapping machine.

Basic Safety Precautions

General safety measures and personal protective equipment guidelines.

Safety Instructions Governing Specific Operational Phases

Safety guidelines for specific machine operation phases and potential hazards.

Warning of Electrical Dangers

Precautions and warnings related to electrical hazards and work.

Grounding Instructions

Requirements and procedures for proper grounding of the machine.

Before Operating

Pre-operation checks and preparations to ensure safety.

During Operation

Safety precautions to follow while the machine is running.

After Operating

Post-operation procedures and cleaning guidelines.

Signs and Symbols

Explanation of warning signs and symbols used on the machine.

Machine Information

Areas of Application

Defines the intended uses and limitations of the strapping machine.

Environment Information

Specifies recommended installation and operating environmental conditions.

Storage

Guidelines for proper storage of the machine to prevent damage.

Machine Description

Overview of the machine's features and capabilities.

Safety Devices

Details on the safety features incorporated into the machine.

Technical Specification

Electrical Specification

Electrical parameters and requirements for the machine.

Technical Data

General technical specifications and dimensions of the machine.

Preparation Before Operating the Machine

Shipping

Information regarding the delivery and transport packaging of the unit.

Transportation & Centre of Gravity

Guidelines for safely moving and handling the machine.

Construction Layout

Diagram and list of major machine components and their identification.

Installation

Step-by-step instructions for setting up and installing the machine.

Operation Space

Recommended space requirements for safe machine operation.

Operating Elements

Identification and function of the machine's control panel elements.

Operating the Machine

Soft Tension Operation

Procedure for operating the machine with soft strap tension settings.

High Tension Operation

Procedure for operating the machine with high strap tension settings.

Function Encoder

Explanation of how to use the function encoder for machine settings.

Adjustments

Strap Amount in the Accumulator Box

How to adjust the strap amount stored in the accumulator box.

Adjustment for Feeding Pressure to the Accumulator Box

How to adjust the feeding pressure for optimal strap pulling.

Adjustment for Heater Temperature

How to adjust the heater temperature for effective sealing.

Adjustments After Changing Strap Width

Necessary adjustments after switching between different strap widths.

Adjustment for Feeding/Reversing Pressure

How to adjust feeding and reversing pressure for reliable operation.

Adjustment on Tensioning Rollers for High Tension

How to adjust tensioning rollers for achieving high strap tension.

Troubleshooting

LCD Display

Interpreting error messages and indicators shown on the LCD display.

Malfunction from Switches

Identifying and resolving issues related to machine switches.

Malfunction from Procedures

Troubleshooting common operational failures and errors.

Feed Jam

Diagnosing and resolving strap feeding jams.

Sealing Failure

Identifying causes and solutions for sealing problems.

Insufficient Strap Tension

Troubleshooting issues related to low strap tension.

Maintenance

Cleaning and Lubrication

Procedures for cleaning and lubricating machine components.

Maintenance Schedule

Recommended maintenance tasks based on time or usage cycles.

Wiring Diagram

Strapping Head Unit

Cam Group

Detailed breakdown of the cam mechanism within the strapping head.

Bar Guide Group

Components and assembly of the bar guide system.

Feed Group

Parts and assembly of the strap feeding mechanism.

Tension Group

Components and assembly of the strap tensioning system.

Bandway Unit

Arch Group

Components and assembly of the arch section of the bandway.

Bandway Group

Detailed breakdown of the bandway assembly.

Arch Cover Group

Components and assembly of the arch cover.

Accumulator Unit

Strap Amount Control Group

Components for controlling the amount of strap in the accumulator.

Auto Strap Feeding Group

Parts and assembly of the automatic strap feeding system.

Accumulator Box Group

Components and assembly of the accumulator box.

Reel Control Group

Reel Control Group (For 200mm)

Components for controlling the strap reel (200mm version).

Outer Flange Ass'y

Assembly of the outer flange for the strap reel.

Reel Crank Ass'y

Components and assembly of the reel crank mechanism.

Body Frame Unit

Foot Bar Group

Components and assembly of the foot bar mechanism.

Cover Group

Detailed breakdown of the machine's covers and panels.

Pedal Control Set (Option)

Components for the optional foot pedal control set.

Electric Control Unit

Control Panel Group

Components and assembly of the main control panel.

Electric Control Group

Detailed breakdown of the electric control system components.

Wires Group

Assembly and routing of internal wiring harnesses.