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Merlin Gerin Masterpact MP - User Manual

Merlin Gerin Masterpact MP
80 pages
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Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Merlin Gerin Masterpact MP and is the answer not in the manual?

Summary

Standard Compliance and Ratings

International and Marine Standards

Details compliance with major international and marine standards.

Interrupting Ratings

Lists standard and high interrupting ratings for various models.

Other Performances and Tropicalisation

Drawout Breaker Design and Operation

Stored Energy Mechanism

Ensures fast closing/opening via stored energy mechanism for reliable operation.

Maintenance and Accessories

Field Installable Accessories

Accessories easily installed in the field without losing listing marks.

No Maintenance Design

Reduced parts enhance reliability; no maintenance needed under normal conditions.

Front Connection of Secondary Circuits

Easy front access to accessory terminals for inspection and modification.

Enhanced Safety Features

Compartment Isolation and Insulation

Segregated compartment and reinforced insulation enhance safety.

Contact Status Indication

Mechanical indicator confirms true contact status for safe isolation.

Safe Disconnection Through Door

Racking handle access via door cutout for safe disconnection.

Solid State Protection and Control

Description of Components

Main Components Identification

Lists major parts like terminal covers, arc chutes, motors, coils, and control units.

Front View Component Identification

Manual Controls and Status Indicators

Identifies push buttons, status indicators, and locks on the front panel.

Position and Fault Indicators

Labels for drawout position, fault indicators, and reset buttons.

Control Units Overview

ST 208 D for General Application

Details the ST 208D control unit for general use, including protection features.

Overcurrent Protection and Fault Indicators

Overcurrent Protection Settings

Describes long-time, instantaneous settings, and test receptacle functionality.

Fault Indicator Functions

Explains how fault indicators, control voltage, and display work.

Control Units for Selective Application

ST 308 S - ST 318 S Features

Details functions like fault indication, ammeter, and overcurrent/ground fault protection.

Ground Fault Protection and Load Monitoring

Ground Fault Protection Settings

Specifies pickup and delay band settings for ground fault protection.

Load Monitoring Capabilities

Describes inverse time pickup and alarm functions for load monitoring.

Fault Indicators and Ammeter

Covers fault differentiation, alarm indication, and built-in ammeter features.

Control Units for Selective and Generator Protection

ST 408 S - ST 418 S Features

Details functions like fault indication, ammeter, and overcurrent/ground fault protection.

Protection Settings and Capabilities

Overcurrent Protection Settings

Lists current setting, delay bands, and instantaneous pickup for overcurrent protection.

Ground Fault and Load Monitoring

Covers ground fault pickup/delay and load monitoring functions.

Fault Indicators and Ammeter

Explains fault indication, alarm, and built-in ammeter features.

Ground Fault Protection

Neutral Sensor Application

Describes using an external neutral sensor for 304W circuits.

Zone Selective Interlocking (ZSI)

Ground Fault Coordination Logic

Explains how ZSI provides selectivity by coordinating trip signals between breakers.

Load Monitoring, Fault and Alarm Indicators

Load Monitoring (Option R)

Provides two independent static contacts for load shedding and alarms based on current limits.

Fault and Alarm Indicators

Fault Indication Options (F and J)

Differentiates trip causes using LEDs and opto-decoupled outputs.

Alarm Indication

Alarm indicates when long time pickup is exceeded before tripping.

Control Voltage Configuration

Details configurations for reliable and interruptible control voltage.

Built-in Ammeter and Test Kits

Built-in Ammeter Functionality

Ammeter avoids external CTs, offers phase selection and easy reading.

Test Kit Procedures and Safety

Mini Test Kit Procedure

Step-by-step guide for testing overcurrent protection with the mini test kit.

Portable Test Kit Procedure

Detailed procedure for testing with the portable test kit, including safety precautions.

Test Kit Safety and Tripping Times

Safety warnings for test kit usage and table of maximum tripping times.

Secondary Disconnects

Fixed Mounted Secondary Disconnects

Connection via one or two plugs for fixed installations.

Drawout Mounted Secondary Disconnects

Terminal Block Connection

Terminal block wired to a separate block for automatic isolation in disconnected position.

Accessory Terminal Connection Details

Details screwless terminals and cable strip length for accessory connections.

Spring Charging Motor and Closing Coil

Spring Charging Motor (MCH)

Motor automatically charges mechanism for O-C-O cycles without recharging.

Operation Counter and Spring Charged Switch

Closing Coil (XF) Functions

Releases closing mechanism when spring is charged; includes anti-pumping function.

Operation Counter and Switch Details

Counts breaker cycles and describes the 'spring charged' switch functionality.

Opening Coils and Releases

Shunt Trip (MX) Functionality

Rated for continuous duty, operates with control voltages, and can be used for ground fault protection.

Undervoltage Trip Devices

Instantaneous Undervoltage Trip (MN)

Opens breaker when supply voltage drops below 35-70% of rated value.

Time-Delayed Undervoltage Trip (MNR)

Includes adjustable time delay to prevent tripping from transient voltage drops.

Release Combinations

Describes possible combinations of shunt and undervoltage trip devices.

Auxiliary Switches

Heavy Usage and Standard Auxiliary Switches

Switches for insulation of auxiliary circuits or standard operations.

Trip and Status Switches

Overcurrent Trip Switch (SDE)

Provides alarm/lockout information, operated when breaker is tripped.

Ready to Close Switch (PF)

Indicates breaker is ready to close, conditions must be met.

24 Additional Auxiliary Switches (OFSUP)

External plate with 24 SPDT switches, operated by cable.

Connected and Disconnected Position Switches

Connected Position Switches (CE)

Block of 4 SPDT switches operated close to the connected position.

Position Indication and Current Ratings

Disconnected Position Switches (CD)

Block of 2 SPDT switches operated close to the fully disconnected position.

Test Position Switch (CT)

Single SPDT switch operated only in the test position.

Switch Current Ratings

Table detailing current ratings for various switch types and voltages.

Auxiliary Switch Operating Diagrams

Main Contact and Heavy Usage Diagrams

Shows operating diagrams for main contacts and OF auxiliary switches.

Position Switch Operating Diagrams

Disconnect Position Diagrams

Illustrates diagrams for main and secondary disconnect positions with isolation distances.

CE, CD, CT Switch Diagrams

Shows operating diagrams for CE, CD, and CT position switches.

24 Additional Auxiliary Switch Diagrams

Displays operating diagrams for the 24 additional auxiliary switches.

Locking Devices

Push Button and Open Position Locks

Devices to prevent manual operation and lock breaker in open state.

Door and Racking Interlocks

Mechanisms to prevent door opening or racking when the breaker is in specific positions.

Disconnected Position Locking

Allows securing the breaker in the disconnected state.

Interlocking Mechanisms and Functions

Mechanical Interlocks

Ensures breaker tripping before disconnection and prevents closing if incompletely connected.

Electrical Interlocks and Anti-Pumping

Covers priority of opening orders, fault indicators, and anti-pumping function.

Mechanical Interlocks

Interlocking Rods and Cables

Describes mechanical interlocking between stacked or side-by-side breakers using rods or cables.

Interlocking Arrangements

Three Stacked Breaker Arrangements

Illustrates mounting arrangements for three stacked breakers with different power supplies.

Two Side-by-Side Breaker Arrangements

Details interlocking options for two side-by-side breakers.

Safety Shutters and Locks

Safety Shutters Functionality

Shutters block access to main disconnects in disconnected, test, or withdrawn positions.

Rejection Feature and Interphase Barrier

Rejection Feature Combinations

Ensures correct breaker-cradle assembly matching via 20 combinations.

Interphase Barrier Purpose

Prevents arc prolongation and isolates connections in bus bar installations.

Transparent Cover

Hinged cover for enhanced protection on door escutcheon.

Time Current Curves: Overcurrent Protection STR 28 D

Long Time and Instantaneous Pickup Curves

Shows time-current curves for long time and instantaneous pickup settings.

Overcurrent Protection Ratings

Standard and High Interrupting Ratings

Table listing interrupting ratings for various models.

Instantaneous Pickup Values

Table detailing instantaneous pickup values for various models.

Time Current Curves: Overcurrent Protection STR 308 S - STR 308 ST

Long Time and Short Time Curves

Displays time-current curves for long time and short time pickup settings.

Protection Settings and Ratings

Interrupting Ratings Table

Lists interrupting ratings for standard and high configurations.

Instantaneous Pickup Table

Details instantaneous pickup values for various models.

Time Current Curves: Overcurrent Protection STR 318 S - STR 318 ST

Long Time and Short Time Curves

Shows time-current curves for long time and short time pickup settings.

Protection Ratings and Values

Interrupting Ratings Table

Lists interrupting ratings for standard and high configurations.

Time Current Curves: Overcurrent Protection STR 408 S - STR 408 ST

Long Time, Short Time, and Instantaneous Curves

Displays time-current curves for long time, short time, and instantaneous pickup.

Protection Settings and Interrupting Ratings

Interrupting Ratings Table

Lists interrupting ratings for various models.

Instantaneous Pickup Table

Details instantaneous pickup values for different models.

Time Current Curves: Overcurrent Protection STR 418 S - STR 418 ST

Long Time, Short Time, and Instantaneous Curves

Displays time-current curves for long time, short time, and instantaneous pickup.

Protection Settings and Interrupting Ratings

Interrupting Ratings Table

Lists interrupting ratings for various models.

Ground Fault Protection Curves

STR 38 S - STR 58 U Ground Fault Protection

Time-current curves for ground fault protection settings.

Ground Fault Pickup and Settings

Ground Fault Pickup Values

Details ground fault pickup values based on sensor rating and breaker model.

Load Monitoring Curves

STR 58 U Load Monitoring

Time-current curves illustrating load monitoring functions Ic1 and Ic2.

Load Monitoring Settings

Load Limit Settings (Ic1, Ic2)

Explains load limit settings for monitoring and alarm functions.

Basic Wiring Diagrams

Drawout Position Switches Wiring

Wiring diagrams for connected and disconnected position switches.

Remote Operation and Auxiliary Switches Wiring

Remote Operation Wiring

Wiring diagrams for undervoltage trip, shunt trip, closing coil, and motor operator.

Auxiliary Switches Wiring

Wiring diagrams for standard, heavy duty, and other auxiliary switches.

Wiring Diagrams for Specific Options

Ammeter, Fault Indications, and Interlocking Wiring

Wiring for ammeter, local/remote fault indications, and zone-selective interlocking.

Protection and Monitoring Wiring

Ground Fault Protection and Load Monitoring Wiring

Diagrams for ground fault protection and load monitoring options.

Data Transmission Wiring

Wiring diagram for communication output through Dialpact system.

Wiring Notes and Supply Requirements

Important notes on terminal availability, ZSI, communication, and power supply requirements.

Dimensions: Door Escutcheon and Interlock

Door Escutcheon and Drilling Dimensions

Dimensions for drawout and fixed mounting door cutouts and drilling.

Dimensions: Neutral Sensor and Rear Cutout

External Neutral Sensor Dimensions

Dimensions for mounting the external neutral sensor.

Rear Cutout Dimensions

Specifies dimensions for the rear cutout.

MP30-MP40 Dimensions

Mounting dimensions for MP30 and MP40 breakers.

Dimensions: MP08 - MP12 - MP16

Fixed Mounting Dimensions (MP Only)

Dimensions for fixed mounting of MP08-MP16 breakers.

Dimensions: Drawout Mounting and Cell Requirements

Drawout Mounting Dimensions

Dimensions for drawout mounting of MP08-MP16 breakers.

Insulated Cell Dimensions

Specifies dimensions for insulated cells and cubicle space requirements.

Withdrawn;Disconnected Position Dimensions

Dimensions related to withdrawn and disconnected positions.

Dimensions: MP20

Fixed Mounting Dimensions

Dimensions for fixed mounting of MP20 breaker.

Dimensions: Drawout Mounting and Cell Requirements

Drawout Mounting Dimensions

Dimensions for drawout mounting of MP20 breaker.

Insulated Cell Dimensions

Specifies dimensions for insulated cells and cubicle space requirements.

Withdrawn;Disconnected Position Dimensions

Dimensions related to withdrawn and disconnected positions.

Dimensions: MP25 - MP30

Fixed Mounting Dimensions

Dimensions for fixed mounting of MP25-MP30 breakers.

Dimensions: Drawout Mounting and Cell Requirements

Drawout Mounting Dimensions

Dimensions for drawout mounting of MP25-MP30 breakers.

Cubicle Space and Ventilation Requirements

Details required cubicle space and ventilation for drawout mounting.

Dimensions: MP40 - MP50 - MP63 Drawout Mounting

MP40 Drawout Mounting Dimensions

Detailed dimensions for drawout mounting of MP40 breaker.

Dimensions: MP50;MC50 Drawout Mounting and Cell Requirements

MP50;MC50 Drawout Mounting Dimensions

Detailed dimensions for drawout mounting of MP50/MC50 breakers.

Cell and Cubicle Space Requirements

Specifies cell requirements and cubicle space for drawout mounting.

Masterpact MP Switch

Switch Ratings and Short-Circuit Withstand

Details switch ratings and short-circuit withstand when protected by a circuit breaker.

Switch Construction and Accessories

Switch Construction and Caution

Describes switch design, lack of overcurrent protection, and safety caution.

Switch Accessories, Dimensions, and Connections

Refers to breaker details for accessories, dimensions, and connections.

Routine Maintenance Guidelines

Recommended Inspection Intervals

Suggests periodic inspections six months after installation and annually thereafter.

Inspection and Maintenance Procedures

Terminal and Main Contact Inspection

Guides for checking terminal tightness and main contact wear.

Cleaning and Mechanical Checks

Procedures for removing dust/dirt and periodic breaker operation.

Insulation Resistance Tests

Describes how to perform insulation resistance tests under severe operating conditions.

Endurances

Endurance Without Maintenance

Tables detailing mechanical and electrical endurance without maintenance.

Service Maintenance and Standards Endurance

Endurance With Service Maintenance

Endurance figures achievable with service maintenance.

Endurance Required by Standards

Tables showing endurance requirements from UL489 and ANSI standards.

Importance Notice on Endurance

Explains that endurance values are based on normal conditions and conventional tests.

International Standards Compliance

Molded Case Circuit Breaker Standards

Details compliance with UL489 and IEC 947-2 standards.

Accessory Standards and Ratings

Auxiliary and Position Switches Standards

Lists standards for auxiliary and position switches.

Motor, Coil, and Trip Device Standards

Details standards and voltage ratings for motors, coils, and trip devices.

Thermal Memory Function

Purpose of Thermal Memory

Optimizes cable/bus bar protection for repetitive faults by adjusting time delay.

Thermal Memory Principle and STR Trip Units

Principle of Thermal Memory

Remembers and integrates thermal heating, reducing time delay and affecting reclosing.

STR Trip Units with Thermal Memory

STR 38S and 58U units incorporate thermal memory for protection.

Warning: Hazard of Equipment Damage

Caution regarding the use of the "min" position for reclosing on fault.

Merlin Gerin Masterpact MP Specifications

General IconGeneral
StandardsIEC 60947-2
Poles3 or 4 poles
Trip Unit TypeElectronic
MountingFixed, Drawout
Protection FunctionsOverload, short-circuit, ground fault
Communication OptionsModbus, Ethernet

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