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Metso HP3 User Manual

Metso HP3
97 pages
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ASSEMBLYASSEMBLY
andand
DISASSEMBLYDISASSEMBLY
New GenerationNew Generation
ofof
HPHP
CONE CRUSHERSCONE CRUSHERS
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Metso HP3 Specifications

General IconGeneral
BrandMetso
ModelHP3
CategoryIndustrial Equipment
LanguageEnglish

Summary

Main Frame Assembly

Main Frame Liner & Arm Guards

The main frame liner and arm guards are installed at the beginning of the assembly process.

Worn Main Frame

Importance of checking Main Frame Liners at every liner change to prevent costly damage.

Seat Liners

Main Frame seat liners protect the main frame seating surface from damage caused by ring movement.

Determining Seating Surface Wear

Procedure for measuring the distance between the adjustment ring and main frame to detect wear.

Clamping Ring Installation

Ring Assembly Composition

The ring assembly consists of the adjustment ring with hydraulic motor and the clamping ring with its system.

Clamping Ring Installation Procedure

Procedure for installing the clamping ring assembly, covering cleaning, valve engagement, and component placement.

Tramp Release Assembly

Cylinders Installation

Procedure for cylinder installation, including measuring rod pull-out distance based on crusher size.

Countershaft Assembly

Setting End Float

Procedure for setting end float by ensuring the pinion is tight against the bushing flange and using a feeler gauge.

Eccentric Assembly

Eccentric Bushing Installation

Procedure for installing the eccentric bushing, emphasizing precise alignment of oil holes.

Bushing Break-in Procedure

Steps for the break-in procedure after bushing installation, covering lubrication temperature, run-in time, and load.

Socket Assembly

Socket Removal

Procedure for socket removal, requiring heating the circumference to 145°F (80°C).

Socket Installation

Steps for socket installation, including centering bolts, heating, sliding, and fixation with torque check.

Head Assembly

Head Ball Installation

Instructions for cooling head ball in dry ice and re-installing the safety bolt with Loctite 277.

Bowl Assembly

Bowl Liner Installation

Contact must be on the thin helix portion; wedge bolt stays vertical; spring washers prevent flattening.

Crusher Sensor Package

Pressure Switch

Controls minimum lubrication pressure at 0.8 bars; acts as a critical safety device.

Pressure Transmitter

Measures tramp release circuit pressure, converting it to a 4-20mA signal for automation.

Proximity Switch

Counts pignon teeth turns for setting relation, connected to lubrication unit or PLC.

Temperature Sensors

Two sensors measure thrust bearing and oil return line temperatures, outputting 4-20mA signals.

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