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MFJ Enterprises MFJ-4125 - User Manual

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LIMITED
12
MONTH
WARRANTY
MFI
Enterprises,
Inc.
Warrants
to
the
original
owner
of
this
product,
if
manufactured
by
MFJ
Enterprises,
Inc.
and
purchased
from
an
authorized
dealer
or
directly
from
MFJ
Enterprises,
Inc.
to
be
free
from
defects
in
material
and
workmanship
for
a
period
of
12
months
from
date
of
purchase
provided
the
following
terms
of
this
warranty
are
satisfied.
11.
The
purchaser
must
retain
the
dated
proof-of-purchase
(bill
of
sale,
canceled
check,
credit
card
or
money
order
receipt,
etc.)
describing
the
product
to
establish
the
validity
of
the
warranty
claim
and
submit
the
original
of
machiné
reproduction
or
such
proof-of-purchase
to
MF)
Enterprises,
Inc,
at
the
time
of
warranty
service.
MFJ
Enterprises,
Inc.
shall
have
the
discretion
to
deny
warranty
without
dated
proof-
of-purchase.
Any
evidence
of
alteration,
erasure,
or
forgery
shall
be
cause
to
void
any
and
all
warranty
terms
immediately.
MFJ
Enterprises,
Inc.
agrees
to
repair
or
replace
at
MFJ's
option
without
charge
to
the
original
owner
any
defective
product
under
warranty,
provided
the
product
is
returned
postage
prepaid
to
MF)
Enterprises,
Inc.
with
a
personal
check,
cashiers
check,
or
money
order
for
$7.00
covering
postage
and
handling.
MFI
Enterprises,
Inc.
will
supply
replacement
parts
free
of
charge
for
any
MFJ
product
under
warranty
upon
request.
A
dated
proof-of-purchase
and
a
$5.00
personal
check,
cashiers
check,
or
money
order
must
be
provided
to
cover
postage
and
handling.
This
warranty
is
NOT
void
for
owners
who
attempt
to
repair
defective
units.
Technical
consultation
is
available
by
calling
(601)
323-5869.
This
warranty
does
not
apply
to
kits
sold
by
or
manufactured
by
MFJ
Enterprises,
Inc.
Wired
and
tested
PC
board
products
are
covered
by
this
warranty
provided
on
the
wired
and
tested
PC
board
product
is
retumed.-
Wired
and
tested
PC
boards
installed
in
the
owner's
cabinet
or
connected
to
switches,
jacks,
or
cables,
etc.
sent
to
MF]
Enterprises,
Inc.
will
be
retummed
at
the
owner's
expense
unrepaired,
Under
no
circumstances
is
MFJ
Enterprises,
Inc,
liable
for
consequential
damages
to
person
property
by
the
use
of
any
MFJ
products.
Out-of-warranty
Service:
MFJ
Enterprises,
Inc.
will
repair
any
out-of-warranty
product
provided
the
wnit
is
shipped
prepaid.
All
repaired
units
will
be
shipped
COD
to
the
owner.
Repair
charges
will
be
udded
to
the
COD
fee
unless
other
arrangements
are
made
This
warranty
is
given
in
lieu
of
any
other
warranty
expressed
or
implied.
MFJ
Enterprises,
Inc.
reserves
the
right
to
make
changes
or
improvements
in
design
or
mianufacture
without
incurring
any
obligation
to
install
such
changes
upon
any
of
the
products
previously
manufactured.
All
MFJ
products
to
be
serviced
in-warranty
or
out-of-warranty
should
be
addressed
to
MF)
Enterprises,
Inc.,
300
Industrial
Park
Road,
Starkville,
Mississippi
39759,
USA
and
must
be
accompanicd
by
a
lettcr
describing
the
problem
in
detail
along
with
a
copy
of your
dated
proof-of-purchase.
12.
This
warranty
gives
you
specific
rights,
and you
may
also
have
other
rights
which
vary
from
state
to
state
MFJ-4125
Instruction
Manual
Thank
you
for
purchasing
the
MFJ
MIGHTYLITE
Switching
Power
Supply.
The
MFJ-4125
is
designed
to
supply
up
to
25
amps
intermittent
or
22
amps
continuous
current
at
13.8
VDC.
Installation:
Before
plugging
the
MFJ-4125
in
an
AC
outlet
make
sure
that
the
proper
input
voltage
is
selected
on
the
rear
of
the
unit.
Select
115
for
100/110/120
AC
operation.
Select
230
for
260/220/240
ac
operation.
MFJ-4125
is
factory
set
for
115V.
The
loads
can
be
connected
to
either
the
5-way
binding
posts
or
to
the
quick
connectors.
Note
that
any
devices
requiring
more
than
5
amps
must
use
the
5-way
binding
post
outputs.
The
quick
connectors
have
a
maximum
output
of
5
amps.
Operation:
The
MFJ-4125
has
a
fixed
output
at
13.8
VDC.
Alli
you
have
to
do
is
connect
the
output
and
tum
the
power
switch
to
the
‘ON’
Position.
FAN:
The
cooling
fan
on
the
MFJ-4125
will
operate
when
the
unit
is
tumed
ON.
Protection:
The
MFJ-4125
will
automatically
shut
off
if
the
current
exceeds
25
amps.
To
reset,
turn
the
unit
OFF
and
wait
20
seconds,
then
tum
the
unit
back
on.
The
MFJ-4125
has
a
5
amp
AC
line
fuse
located
at
the
back
of
the
unit.
To
the
replace
the
fuse:
unscrew
the
fuse
cap,
remove
the
old
fuse,
and
replace
with
a
new
5
A
fuse.
Specifications
and
Features:
*
25
Amps
MAX,
22
Amps
Continuous
at
13.8
VDC.
e
Light
weight,
only
3.5
Ibs.
¢
Compact,
only
5
1/2”
W
x
2
1/2”
Hx
103/4"D
°
Five-Way
binding
post
for
high
current
radios
®
Quick-Connectors
for
low
current
accessories
e
Over
Voltage
protection
e
=©Over
Current
protection
¢
Quiet
jnternal
Cooling
Fan.
e
Input
Voltage:
Switchable
AC
input
voltage
-
110
Vac
at
47-62
Hz
-
220
Vac
at
47-63
Hz
e
Super
Regulation:
Works
with
AC
input
from
85
to
135
Vac
or
from
170
to
260
Vac.
e
_AC
Line
Fused
(5
Amps)
e
Meets
FCC
Class
B
*
No
Matter
What
one
year
limited
warranty
Question and Answer IconNeed help?

Do you have a question about the MFJ Enterprises MFJ-4125 and is the answer not in the manual?

Summary

Limited 12 Month Warranty

MFJ-4125 Instruction Manual

Installation

Instructions for setting up the MFJ-4125 power supply, including voltage selection.

Operation

Guidance on how to operate the MFJ-4125 power supply, including connecting loads.

Protection Features

Details on the unit's automatic shut-off and fuse replacement procedures.

Specifications and Features

Key technical specifications and features of the MFJ-4125 power supply.

Overview

The MFJ-4125 is a switching power supply designed to provide direct current (DC) power for various electronic devices. It is capable of supplying a substantial amount of current, making it suitable for applications that require significant power, such as amateur radio equipment. The device is engineered to deliver a stable output voltage, ensuring reliable operation for connected electronics. Its design emphasizes both performance and user convenience, incorporating features that simplify its integration into existing setups.

One of the primary functions of the MFJ-4125 is to convert alternating current (AC) from a standard wall outlet into a regulated DC output. This conversion process is crucial for powering many electronic devices that operate on DC, while being connected to an AC power grid. The power supply is designed to handle varying AC input voltages, offering flexibility for use in different regions or with fluctuating power conditions. This adaptability is a key aspect of its utility, allowing users to operate their equipment reliably even when the incoming AC power is not perfectly stable.

The MFJ-4125 is built with user-friendliness in mind, featuring straightforward installation and operation. Before connecting the unit to an AC outlet, users need to ensure that the correct input voltage is selected on the rear of the device. This selection mechanism allows the power supply to adapt to different regional power standards, typically 115V or 230V AC. Once the input voltage is set, connecting loads is made easy through multiple output options. The device provides both 5-way binding posts and quick connectors, catering to different types of connections and current requirements. The 5-way binding posts are intended for devices that draw higher currents, while the quick connectors are suitable for lower-current accessories. This dual output system enhances the versatility of the power supply, allowing it to power a range of devices simultaneously.

Operating the MFJ-4125 is as simple as connecting the output and turning the power switch to the 'ON' position. The device is designed to provide a fixed output voltage, eliminating the need for manual adjustments and simplifying its use. This "set and forget" approach makes it accessible even for users who may not be familiar with complex power supply configurations. The power supply also incorporates a cooling fan that automatically activates when the unit is turned on. This fan plays a critical role in maintaining optimal operating temperatures, preventing overheating, and ensuring the longevity of the internal components. The continuous operation of the fan helps dissipate heat generated during power conversion, especially when the unit is under heavy load.

The MFJ-4125 includes several protection features to safeguard both the power supply itself and the connected equipment. One notable feature is its automatic shutdown mechanism, which activates if the current draw exceeds a specified limit. This overcurrent protection prevents damage that could result from short circuits or excessive load demands. If an overcurrent event occurs, the unit will shut off automatically. To reset the device, users simply need to turn it off, wait for a short period (typically 20 seconds), and then turn it back on. This simple reset procedure allows for quick recovery from protective shutdowns, minimizing downtime.

Another important protection feature is the inclusion of an AC line fuse. This fuse is located at the back of the unit and provides protection against overcurrents on the AC input side. If an electrical surge or fault occurs on the AC line, the fuse will blow, interrupting the circuit and preventing damage to the power supply and potentially other connected devices. Replacing the fuse is a straightforward process: users unscrew the fuse cap, remove the old fuse, and insert a new one of the specified rating. This user-replaceable fuse design ensures that minor electrical issues can be resolved easily without requiring professional service.

Maintenance of the MFJ-4125 is generally minimal due to its robust design and protective features. The primary maintenance task involves replacing the AC line fuse if it blows. Beyond that, ensuring proper ventilation for the cooling fan is important to prevent dust buildup and maintain efficient heat dissipation. The device is designed for durability, and its internal components are selected to withstand continuous operation under specified conditions.

The manufacturer provides a limited 12-month warranty for the MFJ-4125, covering defects in material and workmanship. To claim warranty service, purchasers must retain their dated proof-of-purchase, such as a bill of sale or canceled check. This documentation is essential for validating the warranty claim. If a product is found to be defective under warranty, the manufacturer agrees to repair or replace it at their option, free of charge to the original owner. However, a small fee for postage and handling is typically required when returning the product for service. The warranty also specifies that replacement parts will be supplied free of charge upon request, again with a small fee for postage and handling.

The warranty terms also address situations where owners attempt to repair defective units. The warranty is not voided if an owner attempts repairs, and technical consultation is available to assist users. However, the warranty does not apply to kits sold or manufactured by the company. For wired and tested PC board products, the warranty covers them if the product is returned. If these boards are installed in an owner's cabinet or connected to switches, jacks, or cables, they will be returned unrepaired at the owner's expense if sent for service.

For out-of-warranty service, the manufacturer will repair any product provided it is shipped prepaid. Repaired units are then shipped back to the owner COD (Cash On Delivery), with repair charges added to the COD fee, unless other arrangements are made. The manufacturer reserves the right to make changes or improvements in design or manufacture without incurring any obligation to install such changes on previously manufactured products. All products sent for service, whether in-warranty or out-of-warranty, should be addressed to the specified location in Mississippi, USA, and must be accompanied by a detailed letter describing the problem along with a copy of the dated proof-of-purchase. This comprehensive approach to service ensures that users can get support for their devices throughout their lifespan.

MFJ Enterprises MFJ-4125 Specifications

General IconGeneral
Output Voltage13.8 VDC
CoolingFan Cooled
Output Current25 Amps Surge, 22 Amps Continuous
MeteringVoltmeter and ammeter
ProtectionOvervoltage and overload protection

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