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MFJ MFJ-4230MV - User Manual

MFJ MFJ-4230MV
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MFJ-4230MV
30 Amp Switching Power Supply
User Manual
Specifications and Features:
4 to 16 VDC adjustable output, detent at 13.8VDC
30 Amps Surge (up to 5 minutes), 25 Amps Continuous
Light weight, only 3.4 lbs/1.35kg
Compact, only 5” x 2 ½” x 6” (W x H x D)
0 to 16V and 0 to 32 A selectable backlit meter
Five-Way binding post for high current radios
Over Voltage protection
Over Current protection with “FAULT” LED
QUIET Internal Cooling Fan with ”FAN” LED
Super Regulation, works with AC input from 85 to 135 VAC (115VAC model) or from 170 to 260
VAC (230VAC model), 47-63Hz
Ripple and Noise <100mV
AC Line Fuse( 6.3 Amps)
INSTALLATION:
Before plugging in the MFJ-4230MV in an AC outlet make sure that it is the proper input voltage of the
power supply. The MFJ-4230MV is factory set for 115V.
Place the MFJ4230MV in a place that does not block the cooling vents on the bottom, sides or back.
The load is connected to the 5-way binding posts on the back:
The RED binding post on the TOP is POSITIVE (+) terminal.
The BLACK binding post on the BOTTOM is the NEGATIVE (-) terminal.
OPERATION:
The MFJ-4230 Connect the output and turn the power switch to the ’ON’ Position.
Adjust the voltage to the required voltage. The detent on the voltage control is set to 13.8VDC. Be careful
not to exceed the voltage rating of the equipment connected to the power supply.
Before you turn the power supply off, turn the radio off as described in the user documentation for the
radio. Turn the power supply off by pressing the power switch to the ’OFF’ Position
PROTECTION:
The cooling fan on the MFJ-4230MV will operate when the unit is turned ON. The speed of the fan varies
depending on the DC control settings and the internal temperature. When power supply has been run for
a long period especially at higher currents we suggest before turning off the power supply you run the
power supply for a short period of time without any load to allow the cooling fan to reduce the
temperature.
The MFJ-4230MV will automatically shut off if over 30 amps of current is drawn from the outputs. To
reset, turn the unit OFF and wait 20 seconds, then turn the unit back on.
The MFJ-4230MV has a 6.3 amp AC input fuse at the front inside of the unit near the power switch. To
replace the fuse:
1. Turn off the unit, unplug and let sit for 15 minutes to allow the high voltage capacitors to
discharge.
2. Open the case.
3. Remove the old fuse.
4. Put in a new fuse of the same type size and current rating.
5. Close the case and connect back up.
Changing the voltage from 115VAC to 220VAC is not possible by the user. It is a factory setting.
Do not open the power supply while operating or plugged in. There are high voltages present that can be
lethal.
Question and Answer IconNeed help?

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Summary

Specifications and Features

Installation

Connecting the Load

Describes how to connect the load using the RED (+) and BLACK (-) binding posts.

Operation

Protection and Fuse Replacement

Fuse Replacement

Details the steps to replace the internal AC line fuse safely.

12 Month Limited Warranty

Summary

Specifications and Features

Installation

Connecting the Load

Describes how to connect the load using the RED (+) and BLACK (-) binding posts.

Operation

Protection and Fuse Replacement

Fuse Replacement

Details the steps to replace the internal AC line fuse safely.

12 Month Limited Warranty

Overview

The MFJ-4230MV is a 30 Amp Switching Power Supply designed to provide a reliable and adjustable DC power source for various electronic devices, particularly high-current radios. Its primary function is to convert AC input power into a stable DC output, allowing users to power their equipment with precision and safety.

Function Description

The core function of the MFJ-4230MV is to deliver a regulated DC voltage output that can be adjusted within a specified range. It is capable of handling significant current demands, making it suitable for applications requiring substantial power. The power supply incorporates several protective features to ensure the safety of both the device and the connected equipment. These include safeguards against over-voltage and over-current conditions, which are critical for preventing damage from electrical anomalies. An internal cooling fan helps manage the unit's temperature, ensuring stable operation even under prolonged use or high current draw. The design emphasizes super regulation, meaning it maintains a consistent output voltage despite variations in the AC input, contributing to the longevity and performance of connected devices.

Usage Features

The MFJ-4230MV offers several user-friendly features that enhance its versatility and ease of operation. The adjustable output voltage allows users to precisely match the power requirements of their specific equipment. A detent at 13.8VDC provides a common and convenient setting for many radio applications. The power supply includes a selectable backlit meter, which can display either voltage or current, offering clear monitoring of the output. For connecting high-current radios and other devices, the unit is equipped with five-way binding posts, ensuring a secure and efficient connection. The RED binding post serves as the POSITIVE (+) terminal, while the BLACK binding post is the NEGATIVE (-) terminal.

To operate the device, users connect their equipment to the binding posts, ensuring the correct polarity. After connecting the load, the power switch is turned to the 'ON' position. The voltage can then be adjusted to the desired level using the voltage control. It is crucial to ensure that the set voltage does not exceed the maximum voltage rating of the connected equipment to prevent damage. Before powering off the supply, it is recommended to turn off the connected radio or device first, following its specific user documentation. The power supply is then turned off by pressing the power switch to the 'OFF' position.

The internal cooling fan operates automatically when the unit is turned on, with its speed adjusting based on DC control settings and internal temperature. For optimal performance and longevity, especially after extended periods of high-current operation, it is advisable to let the power supply run for a short duration without any load before turning it off. This allows the cooling fan to reduce the internal temperature effectively.

Maintenance Features

The MFJ-4230MV is designed with certain maintenance considerations to ensure its long-term reliability. A key maintenance feature is the easily replaceable AC input fuse, located inside the unit near the power switch. This fuse acts as a critical safety component, protecting the power supply from excessive AC input current.

To replace the fuse, users must first turn off the unit, unplug it from the AC outlet, and allow it to sit for approximately 15 minutes. This waiting period is essential to allow the high-voltage capacitors inside the unit to safely discharge, preventing electrical shock. After the discharge period, the case can be opened to access the fuse. The old fuse is then removed, and a new fuse of the exact same type, size, and current rating (6.3 Amps) is installed. Once the new fuse is in place, the case is closed, and the unit can be reconnected to the AC supply.

It is important to note that the power supply's input voltage setting (115VAC or 220VAC) is a factory setting and cannot be changed by the user. Furthermore, users are strongly cautioned against opening the power supply while it is operating or plugged in, as high voltages present inside the unit can be lethal. This emphasizes the importance of following the fuse replacement procedure carefully and adhering to safety guidelines. The device's automatic shut-off feature, which activates if over 30 amps of current is drawn, also serves as a protective maintenance mechanism. To reset the unit after such an event, it must be turned off, allowed to sit for 20 seconds, and then turned back on. This allows the internal systems to reset and ensures continued safe operation.

MFJ MFJ-4230MV Specifications

General IconGeneral
Output Voltage13.8 VDC
Output Current (Continuous)30 A
CoolingFan Cooled
MeteringAnalog Meter
Input Voltage120 VAC, 60 Hz

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