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MHS Boilers Ultramax 287 - User Manual

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Ultramax Floor Standing Condensing Boiler
Operating & Maintenance Manual
For Models 73 - 287
MHS Boilers Ltd
35 Nobel Square
Burnt Mills Industrial Estate
Basildon Essex
SS13 1LT
01268 591010 Telephone 01268 728202 Fax
WWW.MHSBOILERS.COM
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Summary

1 Introduction

1.1 General

Overview of the Ultramax range's features, efficiency, environmental friendliness, and dimensions.

1.2 Supplier

Information about MHS Boilers Ltd, their support for the Ultramax range, and contact details.

1.3 This document

Explains the document's purpose, target audience (engineers, installers, users), and content structure.

1.4 Service

Contact information for commissioning and assistance in maintenance matters.

1.5 General restrictions

Rules for application, installation, and maintenance of MHS products in accordance with regulations.

2 Description

2.1 General

General overview of the Ultramax series, its environmental friendliness, output range, and CE approval.

Application possibilities

Lists suitable heating systems for the R300 unit based on its construction.

2.2 Main components

Lists and illustrates the main components of the boiler with reference numbers and descriptions.

2.3 Boiler control

Explains the operating principle of the Boiler Management Unit and PID control for modulating capacity.

2.4 Safety aspects

Lists the integrated safety components within the boiler, such as flame, water flow, and temperature protection.

3 Safety

Installation instructions

General safety instructions to be read carefully before starting the installation.

Maintenance

Safety regulations for electrical, gas, and hydraulic installations during maintenance.

Safety provisions

Rules regarding casing panels, safety devices, and operation when panels are removed.

Instruction and warning stickers

Guidelines for maintaining the legibility and presence of instruction and warning stickers.

Modification

Requirement for written manufacturer approval for any modifications to the installation.

Danger of explosion

Safety precautions to follow when activities are undertaken in the boiler room.

4 Delivery and transport

4.1 Delivery

Instructions for receiving, checking for damage, and verifying the delivered unit against the order.

4.2 Packaging

Details on the unit's supply packaging, typically cardboard packaging on a pallet.

4.3 Transport

Guidance on handling, positioning, and moving the appliance to prevent casing panel damage.

5 Installation

5.1 Regulations

Requirements for installation by a recognised installer and commissioning by MHS Technical Service.

5.2 Boiler room

General requirements for the boiler room, including noise, space, and frost-proof conditions.

5.3 Connections

Covers the requirements for gas, electrical, water, combustion air, and flue systems.

5.3.1 Gas connection

Requirements for connecting the gas supply, including pressure reduction and pipework.

5.3.2 Electrical connection

Guidelines for making electrical connections, wiring diagrams, and mains isolator switch installation.

Electrical data

Table detailing electrical specifications for fan, pump, and total power consumption for different types.

Control and options

Information on the boiler's proportional regulation system and available control options like BME and E6.

Connection terminals

Description of various terminal functions for appliance operation, sensors, and external signals.

5.3.3 Water connections

Recommendations for supporting water pipes, pump requirements, and system pressure.

5.3.4 Combustion air supply

Information on the standard room-sealed combustion air supply and installation possibilities.

5.3.4.1 General

Guidelines for installing flue gas discharge and air supply systems according to national regulations.

5.3.4.2 Air supply pipe

Details on permissible materials (plastic, aluminium, stainless steel) and construction of the air supply pipe.

Table 4 Air supply connection

Diagram and text regarding air supply pipe connection to the unit, including heights and distances.

5.3.5 The Flue system

General requirements for installing the flue system, including connection and condensation formation.

5.3.5.1 General

Guidelines for flue system installation, connection to the appliance, and potential condensation issues.

5.3.5.2 Chimney

Details on chimney length, back-pressure considerations, and flue gas resistance.

Calculation of the diameter and length

Instructions for calculating the internal diameter and length of a flue system.

5.3.6 Condensate discharge

Requirements for discharging condensate to a drain and the function of the water trap.

5.4 Hydraulic system

Overview of the hydraulic system, emphasizing the unit's low water content and flow rate requirements.

5.4.1 General

General information on the hydraulic system, water flow rates, and system water quality.

5.4.2 Water flow

Discusses water flow rates, the importance of the flow switch, and system resistance.

5.4.2.1 Flow rate and resistance

Explains how to measure water flow, compare it with boiler resistance, and system interference.

5.4.2.2 Pump characteristics

Presents pump characteristic curves (head vs. flow rate) for different UPS models.

Table 9 a Electrical pump data

Table providing electrical pump data (power, current) for different types and pump speeds.

Table 9 b Electrical pump data bronze version for water heater

Table providing electrical pump data for the bronze version, specifically for water heaters.

5.4.2.3 Isolating valves

Recommendation for fitting manual valves between flow/return connections and the installation.

5.4.2.4 Valves

Use of mechanical non-return valves to prevent short-circuiting the appliance on the water side.

5.4.2.5 Water flow protection

How the water flow switch operates to shut down the appliance if flow falls below minimum.

5.4.3 Water pressure

Details on minimum operating pressure requirements based on supply temperature and flow rate.

5.4.3.1 Operating pressure

Defines minimum operating pressure requirements in bar based on flow temperature.

5.4.3.2 Boiler expansion tank

Guidance on fitting an expansion tank in the return pipe between the pump and boiler isolating valve.

5.4.3.3 System expansion tank

How to determine the size of the system expansion tank based on system water quantity.

5.4.3.4 Water pressure protection

Requirement for a suitably sized pressure relief valve set to a maximum of 6 bar.

5.4.4 Water temperature

Maximum permissible water flow temperature and the function of the high limit thermostat.

5.4.5 Water quality

Importance of system water quality, hardness limits, and chloride concentration.

5.4.6 Examples of hydraulic systems

Shows examples of hydraulic systems, emphasizing they are not for direct practice without analysis.

Low velocity header

How to dimension a low velocity header and the formula for calculation based on flow rate and speed.

Systems with a separate flow header and a return header

Describes systems using separate flow and return headers, common in renovation projects.

Installations with weather dependent regulation and hot water priority switching

How the Ultramax unit is ideal for systems with weather dependent regulation and DHW priority.

Installations with multiple appliances

Notes on pump behavior and switching off after boiler shutdown in multi-appliance installations.

6 Operating instructions

6.1 Function

Describes the boiler's prepurge, gas/air mixing, ignition, and flue gas removal process.

6.2 Regulation

How the unit modulates capacity between 0% and 100% based on heating demand.

6.3 Control module

Explains the control module interface, including parameter indications and function selectors.

Operating mode (cover closed)

How to set the boiler's operating mode (standby, automatic, service) with the cover closed.

Information mode

How to read information and parameters from the boiler management unit with the cover open.

Parameter

Lists readable parameters available on the LCD display, such as flow temperature and capacity.

Input indications

Lists and explains various input signals to the boiler, like flame ionization and water flow switch.

Output indications

Lists and explains various output signals from the boiler, like power to gas valve and fan.

Setting the flow temperature for Central Heating (cover open)

Steps to set the flow temperature for central heating using the control module.

Setting the flow temperature for Domestic Hot Water (cover open)

Steps to set the flow temperature for domestic hot water using the control module.

6.4 Fault indications

Explains how faults are indicated, the need for correction, and lists specific fault codes and meanings.

7 Commissioning

7.1 General

Importance of commissioning by skilled personnel for optimal operation and warranty.

7.2 Commissioning

Steps for commissioning the water/hydraulic system, pump, chimney, and gas pipework.

8 Maintenance

8.1 Safety

Safety precautions to observe during maintenance activities, including clothing and personal safety.

8.2 General

Guidelines for annual inspection and routine maintenance activities for continued safe operation.

8.3 Procedure

Step-by-step procedure for performing maintenance tasks like electrode renewal and cleaning.

8.4 Cleaning the burner and heat exchangers

Conditions and procedure for cleaning the burner and heat exchangers, requiring qualified engineers.

8.5 Cleaning the filter;screen in the gas combination block

Procedure for cleaning the filter/screen in the gas combination block, requiring its removal.

8.6 Rectification measurement

How to perform an ionisation measurement using a micro-ammeter to check protection function.

8.7 Service

Contact information for service and maintenance from the MHS Technical Service Department.

MHS Boilers Ultramax 287 Specifications

General IconGeneral
BrandMHS Boilers
ModelUltramax 287
CategoryBoiler
LanguageEnglish

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