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MHS Boilers Ultramax 73 - User Manual

MHS Boilers Ultramax 73
46 pages
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Ultramax Floor Standing Condensing Boiler
Operating & Maintenance Manual
For Models 73 - 287
MHS Boilers Ltd
35 Nobel Square
Burnt Mills Industrial Estate
Basildon Essex
SS13 1LT
01268 591010 Telephone 01268 728202 Fax
WWW.MHSBOILERS.COM
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Summary

1 Introduction

1.1 General

Key features and benefits of the Ultramax range of central heating units.

1.2 Supplier

Information about MHS Boilers Ltd as the supplier and technical support provider.

1.3 This document

Outlines the purpose and target audience of the manual.

1.4 Service

Contact information for commissioning and maintenance support.

1.5 General restrictions

Outlines rules for application, installation, and maintenance of MHS products.

2 Description

2.1 General

Overview of the Ultramax series, its features, and approvals.

Working principle and construction

Explanation of how the boiler operates and its main construction elements.

Application possibilities

Discusses suitable heating systems for the R300 unit.

2.2 Main components

Lists and illustrates the main components of the boiler.

2.3 Boiler control

Explains the operational principle of the Boiler Management Unit.

2.4 Safety aspects

Lists the safety components integrated into the boiler.

3 Safety

Installation instructions

Guidance for safe installation of the appliance, including regulations and precautions.

4 Delivery and transport

4.1 Delivery

Details on how the unit is delivered, including checks for damage and correct specifications.

4.2 Packaging

Information on the unit's packaging for transport.

4.3 Transport

Guidelines for safely transporting the appliance, including moving and positioning.

5 Installation

5.1 Regulations

Requirements for installation by recognised installers according to national and local regulations.

5.2 Boiler room

Guidelines for the boiler room setup, including space requirements and ventilation.

5.3 Connections

Details on making the gas, water, and electrical connections for the appliance.

5.3.2 Electrical connection

Instructions and diagrams for making the electrical connections to the unit.

5.3.3 Water connections

Guidance on connecting the boiler to the water supply and return systems.

5.3.4 Combustion air supply

Information on the air supply system and its installation for combustion.

5.3.5 The Flue system

Guidelines for installing the flue system, including gas data and chimney requirements.

5.3.6 Condensate discharge

Instructions for discharging condensate from the appliance to a drain.

5.4 Hydraulic system

5.4.1 General

Overview of the hydraulic system and its importance for the boiler.

5.4.2 Water flow

Details on water flow rates, resistance, and flow switch operation.

5.4.2.2 Pump characteristics

Presents pump characteristic curves for different models.

5.4.3 Water pressure

Information on operating pressure, expansion tanks, and pressure protection.

5.4.4 Water temperature

Details on setting and limits for water temperature, including high limit protection.

5.4.5 Water quality

Guidelines for system water quality, hardness, and chloride concentration.

5.4.6 Examples of hydraulic systems

Provides examples of hydraulic system configurations for reference.

Hydraulic short-circuit

Advice on preventing short circuits in hydraulic systems with non-operating appliances.

6 Operating instructions

6.1 Function

Describes the sequence of operations before and during boiler startup.

6.2 Regulation

Explains how the boiler modulates capacity based on heating demand.

6.3 Control module

Details the control module, its display, and operational modes.

6.4 Fault indications

Explains how faults are indicated, including fault codes and protective functions.

6.5 Start-up

Step-by-step guide for starting up the boiler appliance.

6.6 Shut-down

Describes the different methods for shutting down the boiler unit.

6.7 Warnings

Important warnings regarding installation, operation, and maintenance of the unit.

7 Commissioning

7.1 General

Specifies that commissioning must be done by skilled personnel for optimum operation and warranty.

7.2 Commissioning

Details the checks and procedures for commissioning the boiler and its systems.

Check the operation of the appliance at full capacity

Procedures for checking and adjusting appliance settings at full operational capacity.

Check the appliance at minimum capacity

Procedures for checking and adjusting appliance settings at minimum operational capacity.

8 Maintenance

8.1 Safety

Safety precautions to be followed during maintenance activities.

8.2 General

Outlines general inspection requirements and activities for appliance maintenance.

8.3 Procedure

Step-by-step guide for carrying out maintenance tasks on the appliance.

8.4 Cleaning the burner and heat exchangers

Instructions for cleaning the burner and heat exchangers, only by qualified engineers.

8.5 Cleaning the filter;screen in the gas combination block

Procedure for cleaning the filter/screen in the gas combination block.

8.6 Rectification measurement

How to perform rectification measurement for checking protection functions.

8.7 Service

Contact information for service and maintenance support from MHS Boilers Ltd.

MHS Boilers Ultramax 73 Specifications

General IconGeneral
BrandMHS Boilers
ModelUltramax 73
CategoryBoiler
LanguageEnglish

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