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MILACRON G Series - User Manual

MILACRON G Series
94 pages
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TEMPERATURE CONTROLLER
MILACRON MODEL
I.O.M. #162 updated : 10/04/2018
INSTRUCTION MANUAL • INSTALLATION • OPERATION • MAINTENANCE
Models with
G Series Instrument
Model:
Serial Number :
PROCESS SUPPORT BUSINESS
4165 Halfacre Road
Batavia, Ohio 45103
www.milacron.com
Phone: 513-536-2584

Table of Contents

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Summary

1.0 GENERAL

1.1 RECEIVING INSTRUCTIONS

Procedures for inspecting the unit upon delivery and handling damage.

1.2 INTRODUCTION

Overview of the manual's scope, unit purpose, and model identification.

1.3 SAFETY

Essential safety precautions for unit operation, installation, and maintenance.

1.4 WATER TREATMENT

Importance of proper water quality for unit performance and longevity.

1.5 COMPONENTS

Identification of major physical parts of the temperature control unit.

2.0 INSTALLATION

2.1 GENERAL

General guidelines and material selection for unit installation.

2.2 TO AND FROM PROCESS CONNECTIONS

How to connect the unit's process fluid inlet and outlet lines correctly.

2.3 WATER SUPPLY CONNECTION

Proper connection of the unit's water supply for efficient cooling.

2.4 DRAIN CONNECTION

Proper connection for unit draining and maintaining pressure differential.

2.5 ELECTRICAL CONNECTION

Instructions for safe and correct electrical hookup, including voltage requirements.

3.0 OPERATIONS

3.1 GENERAL

Overview of the operations section and its importance for proper function.

3.2 MACHINE START UP AND OPERATION

Step-by-step guide for initial unit startup, including system fill and pump rotation.

3.3 INSTRUMENT: QUICK START

A rapid guide to starting and operating the instrument interface.

3.4 INSTRUMENT: BASIC NAVIGATION

How to navigate through the instrument's menus, screens, and buttons.

3.5 INSTRUMENT: OPERATING SCREENS

Understanding the different display screens showing unit status and functions.

3.6 INSTRUMENT: FAULT SCREENS

Identifying and interpreting error messages displayed by the instrument.

3.8 INSTRUMENT: SETPOINTS MENU

Adjusting process temperature setpoints, deviations, and flow parameters.

3.15 SHUT DOWN - DISCONNECT

Procedures for safely powering down and disconnecting the unit from its system.

4.0 TROUBLESHOOTING

4.1 UNIT WILL NOT START (DISPLAY IS NOT ILLUMINATED)

Steps to diagnose and fix a unit that won't power on or display.

4.2 UNIT WILL NOT START (DISPLAY ILLUMINATED)

Steps to diagnose and fix a unit that won't start with a lit display.

4.3 UNIT STOPS

Procedures for troubleshooting unexpected unit shutdowns during operation.

4.4 UNIT OVERHEATS

Identifying causes and solutions for unit overheating issues.

4.5 UNIT UNDERHEATS

Troubleshooting steps for when the unit fails to reach the set temperature.

4.7 COOLING VALVE FAULT

Diagnosing and resolving faults related to the AVTTM cooling valve.

5.0 SERVICE;MAINTENANCE

5.1 PUMP SEAL REPLACEMENT

Step-by-step guide for replacing the pump seal assembly.

5.2 HEATER REPLACEMENT

Procedure for safely removing and replacing the unit's heater element.

5.3 AVTTM COOLING VALVE SERVICE

Maintenance and servicing procedures for the AVTTM modulating cooling valve.

5.8 TEMPERATURE PROBE CALIBRATION

Instructions for calibrating the unit's temperature probe for accurate readings.

6.0 COMPONENTS

6.1 MECHANICAL SYSTEM

Detailed description of the unit's mechanical parts like pump, heater, and cylinder.

6.2 ELECTRICAL SYSTEM

Description of the unit's electrical components, including instrument, transformer, and motors.

7.0 RELATED DRAWINGS

7.1 PHYSICAL

Visual diagrams illustrating the unit's external layout and dimensions.

7.2 CIRCUIT SCHEMATIC

Diagram showing the fluid and electrical pathways within the unit.

8.0 APPENDIX

8.1 MODEL NUMBER & SUFFIX CODING

Explanation of how to interpret the unit's model number for configuration.

8.2 INTERPRETATION OF PROCESS PRESSURE GAUGES

Guide to understanding readings from the unit's pressure gauges.

8.3 MOLD PURGE OPERATION

Instructions for operating the optional mold purge feature.

8.11 STANDARD MFC-G ENGLISH FACTORY DEFAULT SETTINGS

List of default configuration parameters for the unit in English units.

MILACRON G Series Specifications

General IconGeneral
BrandMILACRON
ModelG Series
CategoryController
LanguageEnglish

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