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Welding System
MILLERMATIC 35
Miller Electric MILLERMATIC 35 User Manual
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2
Table of Contents
Circuit Diagram Ca-057 566-3A
3
Errata Sheet
3
Recommended Primary Wire & Fuse Sizes
3
Circuit Diagram for Model Without Spor Panel Effective with Serial No. HG057413 and on
3
Circuit Diagram Cb-057 469-1H/568-3A
4
Circuit Diagram for Model with Spot Panel Effective with Serial No. HG039506 Thru HG057412
4
Circuit Diagram for Model Without Spot Panel Effective with Serial No. HG057413 and on
4
Table of Contents
5
Safety Rules for Operation of ARC Welding Power Source
7
General Precautions
7
Burn Prevention
7
Toxic Fume Prevention
7
Compressed Gas Equipment
8
ARC Welding
9
Standards Booklet Index
10
Specifications
11
Components View
11
Block Diagram
11
Receiving-Handling
11
Installation of the Welding Power Source on Running Gear
12
Tools Required for Setup
12
Location
13
Installation of Running Gear
13
Primary Connections
14
Work Cable Assembly
14
Wrapper Cap Screw Location
14
Primary Voltage Terminal Strip Location
14
Installation of Welding Wire Spool
15
Gas Connections
15
Jack Plug Installation
15
Gas Regulator Installation
15
Threading the Welding Wire
16
Gas Metal Arc Welding
16
Sequence of Operation
16
Contact Tube Installation
16
Holding the Gun
17
Pre-Weld Checklist
17
Possible Problems
17
Techniques for Vertical and Overhead Welding
17
Process Selector Switch
18
Weld Timer
18
Burnback Adjustment Control
18
Maintenance
19
Wire Feed Calibration
19
Removal of Monocoil
19
Cleaning the Monocoil Assembly
19
Removal of Drive Roll Gears
20
Installation of Drive Roll Gears
20
Circuit Breakers
20
Troubleshooting
21
Main Assembly
26
Baffle, Air with Components
28
Circuit Card Assembly, with Switch
30
Drive Assembly, Wire
31
Contactors
32
Transformer, Power
32
Panel, Rear with Components
33
Kit, Gas Control
34
Panel, Front with Components
35
Gun
36
4
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Miller Electric MILLERMATIC 35 Specifications
General
Brand
Miller Electric
Model
MILLERMATIC 35
Category
Welding System
Language
English
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