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Miller Electric MILLERMATIC 35 - User Manual

Miller Electric MILLERMATIC 35
40 pages
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Table of Contents

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Summary

WARRANTY

ERRATA SHEET

AMENDMENT TO TABLE 3-1

Clarifies primary wire gauge and fuse size recommendations for safe operation.

AMENDMENT TO FIGURE 6-1

Provides circuit diagram amendments for specific models and serial numbers.

SECTION 1 - SAFETY RULES FOR OPERATION OF ARC WELDING POWER SOURCE

1-1. INTRODUCTION

Explains the importance of understanding and following safety practices for user protection.

1-2. GENERAL PRECAUTIONS

Covers essential safety measures for burn, fume, fire, explosion, and compressed gas hazards.

1-3. ARC WELDING

Details specific safety guidelines and precautions for performing arc welding processes safely.

1-4. STANDARDS BOOKLET INDEX

Lists relevant industry safety standards and publications for further detailed information.

SECTION 2 - INTRODUCTION

2-1. GENERAL

Provides an overview of the manual's purpose and familiarizes users with equipment operation.

2-2. RECEIVING-HANDLING

Offers instructions for inspecting, handling, and filing claims for equipment upon receipt.

2-3. DESCRIPTION

Details the technical specifications and features of the welding power source.

2-4. SAFETY

Highlights critical safety reminders and precautions to be observed before operating the equipment.

SECTION 3 - INSTALLATION

3-1. INSTALLATION OF THE WELDING POWER SOURCE ON RUNNING GEAR (Optional)

Provides step-by-step instructions for mounting the welding unit onto optional running gear.

3-2. LOCATION (Figure 3-2)

Guidance on selecting an appropriate and safe installation site for optimal performance.

3-3. PRIMARY CONNECTIONS

Instructions for connecting the welding power source to the primary electrical supply.

3-4. WORK CABLE ASSEMBLY

Explains how to properly assemble and connect the work clamp and cable to the equipment.

3-5. GAS CONNECTIONS

Provides instructions for connecting the gas supply regulator and ensuring proper gas flow.

3-6. INSTALLATION OF WELDING WIRE SPOOL

Guides users through mounting and preparing the welding wire spool for use.

3-7. THREADING THE WELDING WIRE

Details the process of feeding the welding wire through the drive system and gun.

SECTION 4 - SEQUENCE OF OPERATION

4-1. GAS METAL-ARC WELDING (Models without spot welding capability)

Step-by-step guide for operating the machine in continuous Gas Metal-Arc Welding mode.

4-2. GAS METAL-ARC WELDING (Models with spot welding capability)

Operational procedures specific to Gas Metal-Arc Welding for models with spot welding features.

SECTION 5 - MAINTENANCE

5-1. WIRE FEED CALIBRATION

Describes the procedure to check and adjust the wire feed speed for optimal performance.

5-2. MONOCOIL

Provides instructions for removal, cleaning, and reinstallation of the monocoil assembly.

5-3. REMOVAL OF DRIVE ROLL GEARS (Figure 5-2)

Details the steps required to safely remove the upper and lower drive roll gears.

5-4. INSTALLATION OF DRIVE ROLL GEARS (Figure 5-2)

Explains the procedure for correctly installing the drive roll gears.

5-5. CIRCUIT BREAKERS

Information on the function, location, and reset procedure for circuit breakers.

SECTION 6 TROUBLESHOOTING

Miller Electric MILLERMATIC 35 Specifications

General IconGeneral
BrandMiller Electric
ModelMILLERMATIC 35
CategoryWelding System
LanguageEnglish

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