Miller XR-AlumaFeed Suitcase User Manual

XR - AlumaFeed
™
Processes
Description
OM-285785G 2021−11
MIG (GMAW) Welding
Wire Feeder And Feeder Gun
File: MIG (GMAW)
Suitcase
®
CE And Non-CE Models
For product information,
Owner’s Manual translations,
and more, visit
www.MillerWelds.com

Miller XR-AlumaFeed Suitcase Specifications

General

Brand	Miller
Model	XR-AlumaFeed Suitcase
Category	Wire Feeders
Language	English

Summary

Section 1 - Safety Precautions - Read Before Using

1-1. Symbol Usage

Explains symbols used in the manual.

1-2. Arc Welding Hazards

Discusses various hazards related to arc welding.

1-3. Additional Hazards For Installation, Operation, And Maintenance

Covers hazards related to installation, operation, and maintenance.

1-4. California Proposition 65 Warnings

Warning about chemicals in the product.

1-5. Principal Safety Standards

Lists relevant safety standards.

1-6. EMF Information

Discusses electromagnetic field information.

Section 3 – Definitions

3-1. Additional Safety Symbols And Definitions

Explains additional safety symbols.

3-2. Miscellaneous Symbols And Definitions

Defines various miscellaneous symbols.

Section 4 – Specifications

4-1. Serial Number And Rating Label Location

Location of serial number and rating label.

4-2. Software Licensing Agreement

Information on software licensing.

4-3. Information About Default Weld Parameters And Settings

Details on default weld parameters.

4-4. Unit Specifications

Provides technical specifications of the unit.

4-5. Wire Type, Size and Feed Speed Table

Table for wire types, sizes, and feed speeds.

4-6. Environmental Specifications

Covers IP rating and temperature specs.

Section 5 – Installation

5-1. Selecting a Location

Guidance on choosing a suitable location for the unit.

5-2. XR-AlumaFeed Setup

Instructions for setting up the XR-AlumaFeed.

5-3. XR-AlumaPro Setup

Instructions for setting up the XR-AlumaPro gun.

5-4. XR-Pistol Grip Gun Setup

Instructions for setting up the XR-Pistol Grip Gun.

5-5. Drive Roll Tension Settings

Details on setting drive roll tension.

5-6. Connections With A Constant Voltage (CV) Or Constant Current/Constant Voltage (CC/CV) Welding Power Source Having A 14-Socket Receptacle

Describes power source connections.

5-7. Air-Cooled Feeder Connections

Instructions for connecting air-cooled feeders.

5-8. Air-Cooled Gun Connections

Instructions for connecting air-cooled guns.

5-9. 14-Pin Plug Information

Details about the 14-pin plug.

5-10. Installing Wire Spool

Steps for installing a wire spool.

5-11. Threading Welding Wire Through Feeder

Instructions for threading welding wire.

Section 6 – Operation

6-1. Controls

Overview of the control panel and its components.

6-2. Controls (Continued)

Further details on controls and setup menu operation.

6-3. MIG Operation

Instructions for MIG welding operation.

6-4. Non-Synergic Pulsed MIG Operation

Instructions for Non-Synergic Pulsed MIG operation.

6-5. Synergic Pulsed MIG Operation

Instructions for Synergic Pulsed MIG operation.

6-6. Operational Terms

Definitions of operational terms used in the manual.

6-7. Jog/Purge

Explanation of jog and purge functions.

6-8. Quick Setup Guide

A guide for quick setup of welding parameters.

Section 7 – Programming

7-1. Setup Menu

Describes how to access and navigate the setup menu.

7-2. Setup Menu Level 2

Details on the second level of the setup menu.

7-3. Setting A Start Sequence In Synergic Pulse

How to configure the start sequence for synergic pulse.

7-4. Setting A Start Sequence In Non-Synergic Pulse Or MIG

How to configure the start sequence for non-synergic pulse or MIG.

7-5. Setting A Crater Fill Sequence In Synergic Pulse

How to configure crater fill for synergic pulse.

7-6. Setting A Crater Fill Sequence In Non-Synergic Pulse Or MIG

How to configure crater fill for non-synergic pulse or MIG.

7-7. Profile Pulse

Optimizes aluminum weld bead appearance.

7-8. Factory Reset Procedure

Steps to reset the unit to factory defaults.

Section 8 – Maintenance & Troubleshooting

8-1. Feeder Drive Assembly Maintenance

Maintenance procedures for the feeder drive assembly.

8-2. Replacing Hub Assembly

Instructions for replacing the hub assembly.

8-3. Diagnostics

Explains error messages and diagnostic codes.

8-4. Troubleshooting

Provides solutions for common welding problems.

Section 9 – Electrical Diagrams

Figure 9-1. Circuit Diagram For Wire Feeder

Provides the circuit diagram for the wire feeder.