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Milltronics ML18 User Manual

Milltronics ML18
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Instruction Handbook for ML/TL Series Lathes
Milltronics Manufacturing Company
1400 Mill Lane
Waconia, MN 55387 USA
Phone 952-442-1410 Fax 952-442-6457
www.milltronics.net
Rev 1 11-2-11

Table of Contents

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Milltronics ML18 Specifications

General IconGeneral
Distance Between Centers40 in
Spindle Speed4, 000 rpm
Spindle Motor15 HP
Weight6, 500 lbs
Spindle Bore2.0 in
X-Axis Travel10 inches
Motor Power15 HP
Swing Over Bed18 inches
Tailstock Quill Travel5 inches
Turret Type8-position
Spindle Speed Range40-4000 rpm

Summary

Chapter 1 - Safety

Safety Checklist

A list of essential safety checks to perform before operating the machine.

Basic Points Of Safety

Fundamental safety guidelines and warnings for operating Milltronics machines.

Safety Related to Workpiece Machining and Tooling

Safety precautions for workpiece handling, machining operations, and tooling setup.

Safety Related to Machine Maintenance

Safety protocols for performing maintenance on the machine.

Electrical Safety

Critical safety information regarding electrical hazards and procedures.

Chapter 3 - Site Preparation

Machine Placement Considerations

Guidelines for selecting an optimal location for machine installation.

Power And Ground Requirements

Essential requirements for electrical power supply and grounding.

Chapter 4 - Installation

Startup Checklist

A step-by-step guide for machine installation and initial checkout.

Level the Machine

Procedures for accurately leveling the machine.

Initial Machine Checks

General, electrical, and safety checks before initial machine operation.

Safety Checks

Procedures for verifying the operation of machine safety systems.

Test Emergency Stop Circuit

Steps to test the functionality of all emergency stop buttons and circuits.

Chapter 5 - Failure Modes, Detection and Prevention

Clearing Electrical Faults

Methods for troubleshooting and resolving faults in electrical components.

Diagnosing Mechanical Faults

Techniques for identifying and assessing mechanical issues and failures.

Chapter 6 - Maintenance

Periodic Maintenance and Safety System Verification

Scheduled maintenance tasks and verification of safety system functionality.

Safety Checks

Periodic safety checks to ensure proper operation of safety circuits.

Chapter 9 - Startup Checklist

Power and Grounding Checks

Verification of incoming power supply and wiring connections.

Voltage Verification

Measurement of DC and AC voltage levels within the machine's electrical system.

Axis and Motion Enable Checks

Ensuring axes can be enabled and move smoothly through their ranges.

Spindle Operation Verification

Testing the spindle's speed ranges, direction, and override controls.

Machine Leveling and Taper Check

Final checks for machine leveling and head stock taper specification.

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