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Milltronics ML16 User Manual
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Instruction Handbook for ML/TL Series Lathes
Milltronics M
anufacturing Company
1400 Mill Lane
Waconia, MN 55387 USA
Phone 952-442-1410 Fax 952-442-6457
www.milltronics.net
Rev 1 11-2-11
2
Table of Contents
Default Chapter
3
Table of Contents
3
Chapter 1 - Safety
7
Safety Checklist
8
Basic Points of Safety
8
Clothing and Personal Safety
9
Safety Related to Workpiece Machining and Tooling
11
Safety Related to Machine Maintenance
11
Electrical Safety
12
Release of Trapped Persons
12
Machine Safety Labels
13
TL14-ML16-ML18 Safety and Maintenance Label Locations and Descriptions
14
ML22-26 Safety and Maintenance Label Locations and Descriptions
15
ML30-40 Safety and Maintenance Label Locations and Descriptions
15
ML30-40 Safety and Maintenance Label Locations and Descriptions
16
Chapter 2 - Specification
21
Machine Weights
21
Current/Voltage Requirements
21
Coolant Capacities
21
Coolant Recommendation
21
Hydraulic Fluid Tank Capacity (if Equipped)
21
Control Instructions, Schematics, Complete Specification Sheets
21
Tooling Specifications
22
ML14-26 Series Machine Layout
23
ML35-40 Series Machine Layouts
24
Leveling Bolt and Pad
26
Chapter 3 - Site Preparation
27
Machine Placement Considerations
27
Power and Ground Requirements
28
Connecting a Transformer
29
Autotransformer Connection Diagram
30
Air Supply System (if Equipped)
31
Lifting
32
By Crane or Hoist
32
ML16-ML18 Lifting Device Drawing
32
ML22-ML26 Lifting Device Drawing
33
Chapter 4 - Installation
35
Startup Checklist
35
Required Assembly
35
Level the Machine
37
ML Lathe Head Stock Taper Specification
37
Initial Checks of the Machine, Its Guards and Safety Systems
39
General Checks
39
Electrical Checks
39
Visually Check that Guards Are in Place
40
Safety Checks
41
Test the Emergency Stop Circuit
42
Test the Enclosure Safety Circuit
42
Chapter 5 - Failure Modes, Detection and Prevention
43
Minimizing Wear and Tear
43
Clearing Faults in Electrical Components
43
Diagnosing Mechanical Faults
44
Chapter 6 - Maintenance
45
Periodic Maintenance; Verification of Safety Systems
45
Maintenance Schedule
45
Always
45
Daily
45
Weekly
45
Monthly
46
Annually
46
Safety Checks, to be Carried out Monthly and after Maintenance Operations
47
Air System Maintenance (if Equipped)
48
Way Lube Maintenance
49
Adjustment
49
Tool Turret Maintenance - Pragati
50
Tool Turret Maintenance - Baruffaldi
50
Hydraulic System Maintenance
51
Hydraulic Valves and Pressure Switch/Gauges
51
Hydraulic Tailstock Speed Adjustment
53
2-Speed Transmission Maintenance - ML35-40 Only
54
Spindle Bearing Maintenance (some Models)
55
Steady Rest Operation Guidelines and Maintenance
56
Chapter 7 - 7200 CNC Operation
57
Milltronics 7200 CNC Front Panel
57
Power on
57
Power off
57
Diagram of Main Screen
60
C-Axis and Live Tooling Operation (Option)
63
Chapter 8 Machine Specifications
65
TL14 & TL15 Specifications
65
ML16-ML26 Specifications
67
ML30-ML45 Specifications
70
Chapter 9 Startup Checklist for ML/TL Series Lathes
73
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Milltronics ML16 Specifications
General
Spindle Motor
15 hp
Motor Power
15 hp
Tailstock Quill Travel
5 inches
Turret Capacity
12 stations
Swing Over Bed
16.5 inches
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