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Milltronics ML Series User Manual

Milltronics ML Series
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Instruction Handbook for ML/TL Series Lathes
Milltronics Manufacturing Company
1400 Mill Lane
Waconia, MN 55387 USA
Phone 952-442-1410 Fax 952-442-6457
www.milltronics.net
Rev 1 11-2-11

Table of Contents

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Milltronics ML Series Specifications

General IconGeneral
BrandMilltronics
ModelML Series
CategoryLathe
LanguageEnglish

Summary

Chapter 1 - Safety

Safety Checklist

List of safety precautions to follow before operating the machine.

Basic Points Of Safety

Fundamental safety guidelines and warnings for machine operation.

Clothing and Personal Safety

Guidelines for appropriate attire and personal protective equipment.

Safety Related to Workpiece Machining And Tooling

Safety measures for handling workpieces and cutting tools during operation.

Safety Related To Machine Maintenance

Safety precautions for performing maintenance on the machine.

Electrical Safety

Critical safety instructions and hazards related to the machine's electrical systems.

Release of Trapped Persons

Procedures and precautions to prevent and handle entrapment situations.

Machine Safety Labels

Importance of understanding and adhering to safety labels on the machine.

TL14-ML16-ML18 Safety and Maintenance Label Locations and Descriptions

Identifies safety and maintenance label locations for specific ML/TL models.

ML22-26 Safety and Maintenance Label Locations and Descriptions

Identifies safety and maintenance label locations for specific ML22-26 models.

ML30-40 Safety and Maintenance Label Locations and Descriptions

Identifies safety and maintenance label locations for specific ML30-40 models.

Chapter 2 - Specification

Machine Weights

Specifications detailing the weight of different Milltronics machine models.

Current/Voltage Requirements

Electrical power requirements for machine operation, including voltage and amperage.

Coolant Capacities

Details on the coolant tank capacity for various machine models.

Coolant Recommendation

Advice on selecting and using appropriate coolant for machine use.

Hydraulic Fluid Tank Capacity (if equipped)

Capacity specifications for the hydraulic fluid tank, if the machine is equipped.

Control Instructions, Schematics, Complete Specification Sheets

Reference to detailed instructions, diagrams, and comprehensive specification sheets.

Tooling Specifications

Information on various tooling sizes and types compatible with the machine.

ML14-26 Series Machine Layout

Dimensional drawings and layout details for ML14-26 series machines.

ML35-40 Series Machine Layouts

Dimensional drawings and layout details for ML35-40 series machines.

Chapter 3 - Site Preparation

Machine Placement Considerations

Guidelines for selecting an optimal location for machine installation.

Power And Ground Requirements

Essential requirements for electrical power supply and grounding of the machine.

Connecting a Transformer

Instructions and precautions for connecting a transformer to the machine's power supply.

Autotransformer Connection Diagram

Wiring diagram illustrating autotransformer connections for voltage selection.

Air Supply System (if equipped)

Requirements and maintenance for the machine's air supply system.

Lifting

Preferred methods and safety precautions for lifting and moving the machine.

ML16-ML18 Lifting Device Drawing

Technical drawing of the lifting device for ML16-ML18 models.

ML22-ML26 Lifting Device Drawing

Technical drawing of the lifting device for ML22-ML26 models.

Chapter 4 - Installation

Startup Checklist

Step-by-step guide for machine installation and checkout to activate warranty.

Required Assembly

Instructions for assembling machine parts that may be removed for shipping.

Level the Machine

Detailed procedure for ensuring the machine is properly leveled.

ML Lathe Head Stock Taper Specification

Specification for acceptable headstock taper and adjustment guidance.

General Checks

Initial inspection points for machine parts and overall condition after setup.

Electrical Checks

Verification of electrical connections and safety in the control cabinet.

Visually Check That Guards Are In Place

Ensuring all protective guards are correctly installed and functional.

Safety Checks

Procedures for verifying the correct operation of safety systems.

Test the Emergency Stop Circuit

Steps to verify the functionality of emergency stop buttons and circuits.

Chapter 5 - Failure Modes, Detection and Prevention

Minimizing Wear and Tear

Strategies for reducing machine wear through proper maintenance and installation.

Clearing Faults in Electrical Components

Methods for troubleshooting and resolving issues with electrical machine components.

Diagnosing Mechanical Faults

Techniques for identifying and assessing mechanical issues within the machine.

Chapter 6 - Maintenance

Periodic Maintenance; Verification Of Safety Systems

Regular maintenance tasks and confirmation of safety system integrity.

Maintenance Schedule

Overview of scheduled maintenance activities for the machine.

Daily Maintenance Tasks

Routine checks and tasks to be performed each day.

Weekly Maintenance Tasks

Maintenance tasks to be performed on a weekly basis.

Monthly Maintenance Tasks

Maintenance tasks required on a monthly schedule.

Annual Maintenance Tasks

Annual maintenance procedures and checks for the machine.

Safety Checks for Maintenance

Specific safety checks to perform monthly and post-maintenance.

Air System Maintenance (if equipped)

Procedures for maintaining the machine's air supply and lubrication system.

Way Lube Maintenance

Guidelines for ensuring the proper functioning of the way lubrication system.

Adjustment Procedures

Procedures for adjusting specific machine components, like lubrication timers.

Tool Turret Maintenance - Pragati

Maintenance procedures for Pragati model tool turrets.

Tool Turret Maintenance - Baruffaldi

Maintenance guidance for Baruffaldi live tool turrets.

Hydraulic System Maintenance

Steps for maintaining the machine's hydraulic system and fluid levels.

Hydraulic Valves and Pressure Switch/Gauges

Details on hydraulic valves, pressure switches, and gauge adjustments.

Hydraulic Tailstock Speed Adjustment

How to adjust the speed of the hydraulic tailstock quill.

2-Speed Transmission Maintenance – ML35-40 Only

Maintenance procedures specific to the 2-speed transmission on ML35-40 models.

Spindle Bearing Maintenance (some models)

Guidelines for greasing and maintaining spindle bearings.

Steady Rest Operation Guidelines and Maintenance

Instructions for using and maintaining the steady rest accessory.

Chapter 7 - 7200 CNC Operation

Milltronics 7200 CNC Front Panel

Overview of the Milltronics 7200 CNC control panel layout and buttons.

Power ON Procedure

Procedure for turning the machine's main power on.

Power OFF Procedure

Procedure for safely turning the machine off, including E-stop usage.

Diagram of Main Screen

Explanation of the main display screen elements and their functions.

C-Axis and Live Tooling Operation (Option)

Instructions for operating the C-axis and live tooling features.

Chapter 8 - Machine Specifications

TL14 & TL15 Specifications

Detailed technical specifications for TL14 and TL15 machine models.

ML16-ML26 Specifications

Detailed technical specifications for ML16, ML18, ML22, and ML26 models.

ML30-ML45 Specifications

Detailed technical specifications for ML30, ML35, and ML40/45 models.

Chapter 9 - Startup Checklist For ML/TL Series Lathes

Machine Information Fields

Fields for company, address, contact, model, distributor, and salesman details.

Customer Responsibility Checklist

Items for customer verification during machine setup and installation.

Milltronics Representative Responsibility Checklist

Items for Milltronics representative verification during machine setup.

Mag Panel Checks

Verification of connections and components within the machine's magnetic panel.

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