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Milltronics ML22 User Manual

Milltronics ML22
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Instruction Handbook for ML/TL Series Lathes
Milltronics Manufacturing Company
1400 Mill Lane
Waconia, MN 55387 USA
Phone 952-442-1410 Fax 952-442-6457
www.milltronics.net
Rev 1 11-2-11

Table of Contents

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Milltronics ML22 Specifications

General IconGeneral
TypeCNC Lathe
Swing Over Bed22 inches
Maximum Turning Diameter22 inches
Spindle Speed3500 RPM
Spindle Motor20 HP
ControlSiemens 828D
Rapid Traverse Rate (X)945 ipm
Turret Capacity12 stations
Motor Power20 HP
Machine Weight9, 000 lbs

Summary

Machine Specifications

Chapter 1 - Safety

Safety Checklist

A list of pre-operation checks to ensure safe usage.

Basic Points of Safety

Fundamental safety guidelines and warnings for machine operation.

Clothing and Personal Safety

Guidelines on appropriate attire and personal protective equipment.

Safety Related to Workpiece Machining and Tooling

Safety precautions specific to workpiece handling and tool usage.

Safety Related to Machine Maintenance

Safety instructions for performing maintenance on the machine.

Electrical Safety

Critical safety rules regarding electrical hazards and servicing.

Chapter 3 - Site Preparation

Machine Placement Considerations

Guidelines for selecting an optimal location for machine installation.

Power and Ground Requirements

Essential requirements for electrical power supply and grounding.

Connecting a Transformer

Instructions for safely connecting transformers for power conversion.

Lifting

Safe procedures and preferred methods for lifting the machine.

Chapter 4 - Installation

Startup Checklist

Guides the process of machine installation and checkout for warranty activation.

Initial Checks of Machine, Guards, and Safety Systems

Procedures for performing initial inspections of the machine's components.

Electrical Checks

Verifying electrical connections and safety rules compliance.

Visually Check That Guards Are In Place

Ensures all protective guards are correctly fitted and functional.

Safety Checks

Procedures to follow for ensuring machine safety during operation.

Test the Emergency Stop Circuit

Instructions for verifying the proper function of emergency stop systems.

Chapter 6 - Maintenance

Periodic Maintenance and Safety System Verification

Overview of periodic maintenance and safety system checks.

Monthly Safety Checks

Repetitive safety checks after maintenance or periodically.

Chapter 7 - 7200 CNC Operation

Milltronics 7200 CNC Front Panel

Overview and labeling of the CNC control panel interface.

Chapter 9 - Startup Checklist For ML/TL Series Lathes

Customer Responsibility

Checks to be performed by the customer before warranty activation.

Check the Power

Verifies incoming power supply and transformer wiring.

Enable Machine and Prepare for E-Stop

Safety procedures for enabling the machine and preparing for emergencies.

Spindle Operation Checks

Procedures for testing spindle operation across its speed ranges.

Level the Machine

Reiteration of machine leveling procedures and taper checks.

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