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Milltronics VM15 User Manual
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Instruction Handbook for VM Series M
achining Centers
Milltronics Manufacturing Compan
y
1400 Mill Lane
Waconia,
MN 55387 USA
Phone 952
-442-1410 Fax 952-442
-6457
www.milltronics.n
et
Rev 9-17-2013
2
Table of Contents
Default Chapter
3
Table of Contents
3
Chapter 1 - Safety
7
Safety Checklist
8
Basic Points of Safety
8
Clothing and Personal Safety
9
Safety Related to Workpiece Machining and Tooling
11
Safety Related to Machine Maintenance
11
Electrical Safety
12
Release of Trapped Persons
12
Machine Safety Labels
13
Safety and Maintenance Label Locations and Descriptions
14
Chapter 2 - Specification
19
Basic Machine Specifications
19
Coolant Recommendation
19
Control Instructions, Schematics, Complete Specification Sheets
19
VM22-30 Machine Layout
20
VM15-20 Machine Layout
21
Item Identification
22
Retention Knob Chart
24
Torque Specifications
25
Chapter 3 - Site Preparation
27
Machine Placement Considerations
27
Power and Ground Requirements
28
Connecting a Transformer
29
Autotransformer Connection Diagram
30
Air Supply System
31
Lifting by Forklift
32
Lifting by Crane or Hoist
33
Chapter 4 - Installation
34
Startup Checklist
34
Required Assembly
34
Finish Level and Tram the Machine
37
Initial Checks of the Machine, Its Guards and Safety Systems
38
General Checks
38
Electrical Checks
38
Visually Check that Guards Are in Place
39
Safety Checks
40
Test the Emergency Stop Circuit
40
Test the Enclosure Safety Circuit (CE Machines Only)
41
Spindle Start up Procedure
42
Chapter 5 - Failure Modes, Detection and Prevention
43
Minimizing Wear and Tear
43
Clearing Faults in Electrical Components
43
Diagnosing Mechanical Faults
44
Chapter 6 - Maintenance
45
Periodic Maintenance; Verification of Safety Systems
45
Maintenance Schedule
45
Always
45
Daily
45
Weekly
46
Monthly
46
Annually
47
Safety Checks, to be Carried out Monthly and after Maintenance Operations
47
Air System Maintenance
48
Way Lube Maintenance
49
Adjustment
49
On / off Timer Settings
49
Automatic Tool Changer (ATC) Maintenance
50
Drawbar Cylinder Maintenance (Inline Spindle Models Only)
51
Chapter 7 - 8200 CNC Operation
53
Milltronics 8200 CNC Front Panel
53
Power on
53
Power off
53
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Milltronics VM15 Specifications
General
Y-Axis Travel
16 in
Z-Axis Travel
20 in
Spindle Speed
8, 000 rpm
Spindle Motor
15 hp
Table Size
36 in x 14 in
Control
Centurion 7
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