Milnor MWF100J7 - Maintenance Guide Manual

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Published Manual Number/ECN: MKWM3H01U1/2022346A

• Publishing System: TPAS2

• Access date: 08/19/2022

• Document ECNs: Latest

MWF100J7, MWF100Z7,

MWF125J7, MWF125Z7

PELLERIN MILNOR CORPORATION POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.

Main Page

Table of Contents8
Machine Description and Identification11
About this Manual and Your Milnor® Machine11
Description11
Machine Identification11
Machine Data Plate11
Figure 1 Machine Data Plate11
Safety12
Safety - Suspended Washer Extractors12
Safety Alert Messages-Internal Electrical and Mechanical Hazards12
Safety Alert Messages-Cylinder and Processing Hazards12
Safety Alert Messages-Unsafe Conditions14
Damage and Malfunction Hazards14
Hazards Resulting from Inoperative Safety Devices14
Hazards Resulting from Damaged Mechanical Devices14
Careless Use Hazards15
Careless Operation Hazards-Vital Information for Operator Personnel (See also Operator Hazards Throughout Manual)15
Careless Servicing Hazards-Vital Information for Service Personnel (See also Service Hazards Throughout Manuals)15
Prevent Damage from Chemical Supplies and Chemical Systems16
How Chemical Supplies Can Cause Damage16
Dangerous Chemical Supplies and Wash Formulas16
Incorrect Configuration or Connection of Equipment17
Figure 2 Incorrect Configurations that Let the Chemical Supply Go in the Ma18
Equipment and Procedures that Can Prevent Damage19
Use the Chemical Manifold Supplied19
Figure 3 Incorrect Configurations that Let the Chemical Supply Go in the Ma19
Figure 4 Examples of Manifolds for Chemical Tubes. Your Equipment Can Look19
Close the Line20
Do Not Let a Vacuum Occur20
Flush the Chemical Tube with Water20
Put the Chemical Tube Fully below the Inlet20
Prevent Leaks20
Figure 5 a Configuration that Prevents Flow in the Machine When the Pump Is off (if the Chemical Tube and Tank Have no Pressure)20
Routine Maintenance21
Maintenance Summary21
Guards and Related Components22
Filters, Screens, and Sensitive Components22
Table 1 Guards and Related Components22
Table 2 Filters, Screens, and Sensitive Components22
Fluid Containers23
Components that Become Worn23
Bearings and Bushings23
Table 3 Fluid Containers23
Table 4 Components that Become Worn23
Motor Grease Schedule24
Mechanisms and Settings24
Table 5 Bearings and Bushings24
Table 6 Motor Grease Schedule24
Table 7 Mechanisms and Settings24
How to Remove Contamination25
Table 8 Contamination Types, Cleaning Agents, and Procedures25
Lubricant Identification26
Table 9 Lubricant Identification26
Grease Gun Procedures27
Procedures for Bearing Components Connected to a Grease Plate27
Procedures for Motors28
Figure 6 Motor Grease Maintenance Conditions29
How to Show the Maintenance on a Calendar30
Table 10 Motor Grease Intervals and Quantities30
Maintenance Components-Machines and Controls Group31
How to Examine V-Belts and Pulleys31
Figure 7 Belt and Pulley Conditions to Look for31
Table 11 Where to Put Marks on a Calendar31
Figure 8 How to Adjust Belt Tension on a Machine that Uses Spring Tension32
Inverters33
Chemical Devices33
Figure 9 Electric Box and Inverter. These Are Examples. Your Machine Can Look33
Water and Steam Devices34
Figure 10 Chemical Inlet Manifolds for Chemical Pump Systems. See Caution34
Figure 11 Soap Chute and Optional 5-Compartment Supply Injector. These Are Ex34
How to Examine Compressed Air Mechanisms35
Figure 12 Water Pressure Regulator for Chemical Flush. These Are Examples35
Your Machine Can Look Different35
Figure 13 Steam Inlet Strainer. These Are Examples. Your Machine Can Look Different35
Figure 14 Compressed Air Inlet Strainers. These Are Examples. Your Machine Can Look Different36
Figure 15. Self-Purging Air Line Filter to Remove Moisture and Other Contamination. These Are Examples. Your Machine Can Look Different36
Figure 16 Compressed Air Mechanisms These Are Examples. Your Machine Can Look Different37
Photoeyes and Proximity Switches38
How to Do a Test of Emergency Stop Mechanisms38
Figure 17 Speed Sensor (Photoeye) on some Machines38
Maintenance Components-Large Extractors39
Lubricant Maintenance for Grease-Filled Drive Bearings39
Figure 18 Grease Ports for Grease-Only Bearing Assembly39
Lubricant Maintenance for Non-Drive Components40
How to Do a Test of the Mechanical Brake40
Figure 19 Grease Ports for Door-Open Pocket Models. These Are Examples40
Your Machine Can Look Different40
About the Shock Absorbers41
Figure 20 Example of Disk Brake. Your Machine Can Look Different41

Milnor MWF100J7 - Maintenance Guide Manual

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