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©2019 Johnson Outdoors Marine Electronics, Inc.
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e. Take the Boat Wires and fish them through the 1-¾"
hole that was cut in the Mounting Location. The
wires should pass from the back so that the newly
trimmed ends exit the front of the hole.
f. The Boat Wires that were stripped will be covered
with a 6 AWG Ferrule (Item #14) to contain the wire
strands. Take the two Ferrules and place one at the
end of each wire, encasing all of the wire strands.
h. Take one Splicer (Item #12) and place it on the end
of the Positive (+) Boat Wire. The Splicer is secured
to the Boat Wire over the Ferrule. Secure the Splicer
by tightening the Set Screw with an 3/32" Allen
Wrench to 20 in-lbs.
ITEM(S) NEEDED
ITEM(S) NEEDED
#6 x 1
#6 x 1
#B x 1
#14 x 2
#12 x 2
NOTICE: The positive (+) and negative (-) wires on the
Plug Receptacle should have Ferrules already applied.
Boat
Wires
Boat
Wires
Boat
Wires
Boat
Wires
Mounting Location
Mounting
Location
Mounting
Location
Mounting
Location
Shrink Tube
Shrink
Tube
Shrink Tube
Shrink
Tubes
Splicer
Splicers
Ferrules
Positive (+)
Boat Wire
Positive (+)
Wire (red)
Negative (-)
Boat Wire
Negative (-)
Wire (black)
Negative (-)
Wire (black)
Plug Receptacle
Plug Receptacle
NOTICE: The 6 AWG Ferrule are the largest in the
provided hardware. The four 8 AWG Ferrules may only
be needed if the Plug Receptacle or Plug Assembly
wires need to be trimmed or recapped.
NOTICE: Boat Wire sizes vary, so it may be necessary to
use a different sized Ferrule.
Positive (+)
Boat Wire
Positive (+)
Boat Wire
Splicer
#12 x 1
i. The Splicer and Shrink Tube should be added to the
Plug Receptacle so it can be attached to the Boat
Wires. Take the Plug Receptacle (Item #B) and place
one Shrink Tube (Item #6), followed by one Splicer
(Item #12) on the end of the black Negative (-)
Wire of the Plug Receptacle. Secure the Splicer by
tightening the Set Screw with a 3/32" Allen Wrench
to 20 in-lbs.
j. Take the Plug Receptacle and identify the red
Positive (+) Wire on the Plug Receptacle and align
it with the Positive (+) Boat Wire. Insert it into the
Splicer at the end of the Positive (+) Boat Wire. Take
the black Negative (-) Wire from the Plug Receptacle
and align it with the Negative (-) Boat Wire. Insert
it in the Splicer at the end of the black Negative (-)
Wire of the Plug Receptacle. Secure the Set Screw of
both Splicers with the Allen Wrench to 20 in-lbs.
g. With the wires out the front of the Mounting
Location, take one of the 2” Shrink Tubes (Items #6)
and place one on the end of the longer Positive (+)
Boat Wire.
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