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Mira VGX-21 User Manual

Mira VGX-21
40 pages
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Instruction manual
English (EN)
Precision valve seat
refacing device
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Mira VGX-21 Specifications

General IconGeneral
BrandMira
ModelVGX-21
CategoryControl Unit
LanguageEnglish

Summary

Safety Regulations

Earthing of the Device

Ensures proper earthing for optimal touch protection.

No Explosive Environment Use

Prohibits operation in explosive environments due to ignition risk.

General Safety Precautions

Key instructions for safe operation and avoiding hazards.

Operator and Employee Responsibilities

Operator Responsibilities

Defines the operator's duties regarding user safety and device instruction.

Employee Responsibilities

Outlines employee obligations for safety and accident prevention.

Device Usage Risks and Utilization

Device Usage Risks

Details potential risks from misuse or non-compliance with the manual.

Conventional Utilization

Specifies the intended use of the device for valve seat refacing.

Warranty and Liability

Voiding Conditions

Lists conditions under which warranty and liability are voided.

Symbol and Advice Descriptions

Explains the meaning of warning symbols and notices used in the manual.

Organizational Provisions

Covers requirements for safety equipment and checks.

Protection Apparatuses

Details installation and functioning of protective devices.

Informative Safety Provisions

Manual Accessibility

Emphasizes keeping the manual accessible and warnings visible.

User Training Requirements

Specifies that only trained users may operate the device.

Device and Electrical Safety

Covers precautions for device electronics and electrical safety.

Danger Areas and Hazards

Highlights specific risks like rotating parts and magnetic bases.

Hazardous Dust and Vapour Handling

Advises on handling dust/vapours and necessary protective gear.

Service and Repairs

Scheduled Maintenance and Repairs

Stresses timely servicing, repairs, and safety checks.

Constructive Modifications

Prohibits unauthorized modifications to the device.

Cleaning and Waste Disposal

Guidelines for cleaning the device and disposing of waste materials.

Noise Emission

Information on noise levels and recommended hearing protection.

Safety Advice for Transport

Instructions for safely carrying and transporting the device.

Copyright

Manual Ownership

States the exclusive copyright of the manual belongs to Minelli Corporation.

Non-liability

Operation Compliance

Manufacturer disclaims liability for accidents from incorrect operation or misuse.

Warranty

Warranty Terms

Details warranty coverage, duration, and exclusions for defects.

Declaration of Conformity

Product Compliance

Declares the product conforms to specified European directives and standards.

VGX-21 Valve Seat Refacing Unit Introduction

Product Features

Highlights the VGX-21's hydraulic clamping and precise valve seat processing capabilities.

Device Parts VGX-21

VGX-21 Component Identification

Identifies and labels the main components of the VGX-21 unit.

Device Parts AV-Mobile

AV-Mobile Component Identification

Identifies and labels the components of the AV-Mobile support system.

Installation of the Cylinderhead Support AV-Mobile

Wall Support Installation

Step-by-step guide for mounting the AV-Mobile wall support securely.

Carry Arm and Plate Mounting

Instructions for attaching carry arms, steel plate, and mount.

Inclining Plates for Valve Seats

Describes the function of inclining plates for angled valve seats.

Clamping of the Cylinderheads

Standard Valve Seat Clamping

Shows upright clamping for straight valve seat processing.

Inclined Valve Seat Clamping

Illustrates clamping with inclining plates for angled valve seats.

Safety During Clamping

Emphasizes safety gear and careful handling during clamping.

Processing of Valve Seats - Step 1

Cylinderhead Clamping and Plate Positioning

Securing the cylinderhead and positioning the clamping plate.

Valve Guideline Cleaning

Cleaning valve guides with a flex-hone brush before processing.

VGX-21 Setup and Tool-Head Insertion

Mounting the VGX-21 and inserting the correct tool-head.

Processing of Valve Seats - Step 2

Pilot Selection and Insertion

Selecting and inserting the appropriate pilot into the tool-head.

Formtool Selection and Attachment

Choosing and slightly tightening the formtool for adjustment.

Valve Insertion into Formtool

Inserting the valve into the formtool setting gauge.

Processing of Valve Seats - Step 3

Adjusting Tongue and Valve Securing

Positioning the adjusting tongue and securing the valve.

Checking Valve Setting

Loosening screw to check valve adjustment without disturbing grip.

Formtool Setting Gauge Adjustment

Adjusting the formtool using the setting gauge and tongue.

Processing of Valve Seats - Step 4

Pivot Arm Positioning and Spindle Lock

Placing pivot arm and loosening star grip for free spindle movement.

Magnetic Base Operation and Pilot Insertion

Disengaging magnetic base and inserting pilot into valve guide.

Magnet Base Placement and Self-Centering

Placing magnet base and self-centering pilot in valve guide.

Processing of Valve Seats - Step 5

Adjusting Screw and Stopper Ring Use

Lowering pivot arm using adjusting screw for fine adjustment.

Rubber Cover Check

Inspecting rubber cover for proper centering of the pilot.

Pivot Arm Securing

Bringing pivot arm to highest level and clamping securely.

Processing of Valve Seats - Step 6

Pilot Fine Tuning

Fine-tuning pilot centering by hand and tightening star grip.

Spindle Bearing Lock

Firmly tightening star grip to lock spindle bearing.

Vario Drive Attachment

Attaching the Vario Drive adapter and holding the handle.

Processing of Valve Seats - Step 7

Vario Drive Operation

Switching on Vario Drive, selecting speed, and starting cutting.

Cutting Process and Lubrication

Continuing processing, using cutting oil, and ensuring smooth operation.

Reducing Power and Releasing Handle

Reducing power, turning advancing device back, and releasing handle.

Processing of Valve Seats - Step 8

Valve Seat Check

Checking the first valve seat for correct position and repeating steps if needed.

Sealing Test

Testing valve seats for proper sealing using a vacuum tester.

Avoiding Surface Defects

Tips for achieving constant surfaces and avoiding defects.

Processing of Insert Counterbores (Ring Seats)

Ring Formtool Selection

Selecting the appropriate ring formtool for counterbore preparation.

Formtool Setting with Micrometer

Using the MIRA EM19-75 micrometer for precise formtool setting.

Processing the Counterbores

Old Ring Removal

Removing the old insert valve seat ring carefully.

Counterbore Machining

Machining counterbores in two operations for press-fit.

Press-Fit Accuracy

Emphasizes accuracy in press-fit to avoid cylinderhead damage.

Changing Tool-Heads

Tool-Head Selection

Lists available tool-heads for different valve seat diameters.

Tool-Head Replacement Procedure

Steps for safely removing and installing tool-heads.

Maintenance of the VGX-21

General Maintenance Advice

Recommends keeping the device clean and using anti-rust liquid.

Advancing Device (Feed Nut) Maintenance

Procedure for cleaning and greasing the advancing device.

Advancing Device Caution

Warning about potential damage from careless handling of the advancing device.

Hydraulic Oil Clamping System

System Description and Gap

Explains the hydraulic clamping system and the 1cm gap.

Hydraulic Oil Refill Procedure

Step-by-step guide for refilling hydraulic oil if leakage occurs.

Oil Refill Tip and Type

Suggests using an injection gun and specifies ISO68 oil.

Spare Parts List

Ordering Parts Information

Instructions for ordering spare parts, including serial and manufacturing numbers.

Part Number Reference

Lists components with their part numbers for easy identification.

Assembly Drawing of the VGX-21 (with crank handle)

VGX-21 Exploded View

Provides a detailed visual representation of the VGX-21 components.

Schematic Diagram

Electrical Circuit Diagram

Shows the electrical connections and components of the VGX-21.

Special Accessories

Tool-Heads for Valve Seats

Lists various tool-heads for different valve seat diameters.

Counterbore Tools

Mentions special tools for preparing counterbores.

Double-Edged Tool-Heads

Describes double-edged tool-heads for accurate seat ring manufacturing.

Pilots and Formtools

Pilot Availability

Information on available pilot sizes and custom options.

Formtool Variety

Details the availability of formtools in various shapes and for specific vehicles.

Micrometer Gauges

EM19-75 Micrometer Usage

How to use the EM19-75 micrometer for counterbore tool positioning.

EM25-75 Micrometer Usage

Functionality of EM25-75 for adjusting tool-heads for seat ring processing.

Drive Units and Test Equipment

Vario Drive EVO

Enhances cylinderhead workplace efficiency with variable speed control.

Multivac EVO

Mobile test unit for sealing tests on cylinderheads.

Storage and Support Systems

Storage Table (AT)

Table for placing VGX-21 and other units for tool and pilot management.

AV-Mobile Cylinderhead Wall Support

Wall support for processing small/medium cylinderheads with high precision.

Inclination Plates

Pair of Inclination Plates (SH)

Plates for inclined valve seats to bring them to horizontal position.

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