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Mitsubishi Electric AE-SW Series User Manual

Mitsubishi Electric AE-SW Series
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22A
ENGLISH
CHINESE
中文
AE630-SW AE1000-SW AE1250-SW AE1600-SW
AE2000-SWA
AE2000-SW AE2500-SW AE3200-SW
AE4000-SWA
AE4000-SW AE5000-SW AE6300-SW
本手册适用于以下型号产品
使用说明书
対象機種
三菱低压空气断路器 World Super AE
MITSUBISHI Low-Voltage Air Circuit Breakers series
World Super AE
AE-SW
ご使用の前に必ずこの取扱説明書をお読みください。
この説明書は、最終ユーザまでお届けください。
IMPORTANT NOTE:
Before using these Series AE breakers, please read these
instructions carefully, and make sure that all actual users also read them.
JAPANESE
三菱低圧気中遮断器 World Super AE
取扱説明書
Types covered in this manual
重要注释 在使用 AE 断路器系列以前,请务必仔细阅读本说明书,
并确保所有用户也阅读本说明。
MODEL
INSTRUCTION MANUAL
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Mitsubishi Electric AE-SW Series Specifications

General IconGeneral
BrandMitsubishi Electric
ModelAE-SW Series
CategoryCircuit breakers
LanguageEnglish

Summary

Mitsubishi World Super AE Circuit Breakers

Model Identification: AE-SW

Identifies the specific AE-SW model series covered in this manual.

Important Usage Note

Provides critical initial warnings and instructions before operating the AE Series breakers.

Covered Product Models

Lists the specific AE Series air circuit breaker models included in this manual.

Safety Precautions and Warning Symbols

Understanding Safety Symbols

Explains the meaning of danger, caution, and prohibition symbols used throughout the manual.

Critical DANGER Safety Warnings

Details essential safety measures to prevent severe injury or death from hazardous situations.

Important CAUTION Safety Measures

Outlines necessary precautions to avoid potential hazards and product damage.

External Breaker Views and Identification

Fixed Type Breaker External Components

Illustrates and labels the external parts of the fixed type air circuit breaker.

Drawout Type Breaker External Components

Illustrates and labels the external parts of the drawout type air circuit breaker.

Internal Structure and Physical Specifications

Internal Component Breakdown

Lists and numbers the various internal components comprising the air circuit breaker.

Product Dimensions and Weight Data

Provides detailed dimensions and weight specifications for different breaker models.

Unpacking and Storage Procedures

Breaker Unpacking Instructions

Guides users through the process of unpacking the breaker and verifying its condition.

Storage Environment Guidelines

Specifies required environmental conditions and precautions for safe storage of the breaker.

Transportation Safety and Handling

Safe Transport and Handling Practices

Details methods and precautions to ensure the breaker is handled safely during transportation.

Breaker Installation Guide

Drawout Type Installation Steps

Provides a step-by-step guide for installing the drawout type breaker and its cradle.

Fixed Type Installation Instructions

Details the mounting process for the fixed type breaker, including safety considerations.

Specific Installation Components

Drawout Handle Installation

Describes how to install the drawout handle on either the left or right side of the cradle.

Inter-phase Barrier Installation

Explains the procedure for inserting the inter-phase barrier into the breaker.

Electrical Connection Procedures

Main Circuit Conductor Connection

Instructions and diagrams for connecting main circuit conductors to the breaker terminals.

Conductor Sizing and Control Wiring

Conductor Selection for Fault Currents

Guidelines for selecting conductors based on current capacity and electromagnetic forces.

Control Circuit Terminal Block Wiring

Instructions for connecting wires to the control circuit terminal block, including torque specifications.

Drawout Breaker Insertion Process

Initial Steps for Breaker Insertion

Details the initial steps for inserting the drawout type breaker, including lock lever and rail operations.

Completing Breaker Insertion and Locking

Securing the Breaker in Position

Final steps for securing the breaker, involving lock plate engagement and drawout handle rotation.

Drawout Operation Initiation

Steps to Start Breaker Drawout

Details the initial steps to begin drawing out the breaker, including handle and lock plate manipulation.

Finalizing Breaker Drawout and Detachment

Breaker Detachment from Cradle

Completing the drawout to the DISCONNECT position and detaching the breaker from the cradle.

Breaker Charging Mechanisms

Manual Spring Charging

Instructions for manually charging the closing spring using the charging handle.

Motorized Charging System (MD)

Details the optional motor charging system, including rating and circuit diagram.

Breaker Open/Close Operation

Conditions for Closing Operation

Lists the requirements for performing a closing (ON) operation on the breaker.

Manual Open/Close Execution Steps

Explains how to manually close (ON) and open (OFF) the breaker.

Electric Control of Open/Close Operations

Closing Coil (CC) Electrical Control

Describes how to electrically close the breaker using the closing coil (CC).

Opening Control via SHT/UVT Circuits

Explains electrical opening using Shunt Trip (SHT) or Undervoltage Trip (UVT) devices.

Locking Mechanisms and Alarm Reset

Door Interlock (DI) Release Procedure

Details the steps required to release the door interlock mechanism.

Cylinder and Castell Lock Usage

Explains how to lock and release the breaker's OFF state using cylinder or Castell locks.

OCR Alarm Reset Procedure

Instructions for resetting the OCR alarm after a trip event.

Safety Shutter Features and Labeling

Shutter Lock (SST-LOCK) Application

Guides on using the shutter lock to secure live parts when the breaker is withdrawn.

Safety Shutter Nameplate Placement

Instructions for applying 'BUSBARS' and 'CABLES' nameplates to the safety shutter.

Electronic Trip Relay (ETR) Functional Overview

ETR Indicators and Component Functions

Explains the purpose of ETR components like LEDs, buttons, and their indicators.

ETR Setting Controls Example

Illustrates the ETR dial settings and buttons, using a WS1G1 model as an example.

ETR Indicators and Power Supply Specifications

Load Current LED and Pre-Alarm Operation

Describes the behavior of the load current LED and the logic behind pre-alarm activation.

Control Power Supply Types and Capacities

Details the different control power supply types and their contact capacities.

WS Type Trip Characteristic Settings

WS Type ETR Dial Configuration

Shows the ETR dial layout and explains the setting items for the WS type.

WS Type Setting Parameters and Accuracy

Details characteristic setting ranges, accuracy, and default values for WS type relays.

WM Type Trip Characteristic Settings

WM Type ETR Dial Layout and Function

Illustrates the ETR dial configuration specific to the WM type breaker.

WM Type Setting Parameters and Accuracy

Lists setting ranges, accuracy, and factory default values for WM type relays.

WB Type Trip Characteristic Settings

WB Type ETR Dial and Parameterization

Displays the ETR dial layout and explains the setting items for the WB type breaker.

WB Type Setting Parameters and Accuracy

Details characteristic setting ranges, accuracy, and default values for WB type relays.

WF Type Trip Characteristic Settings

WF Type ETR Dial and Curve Selection

Explains the WF type ETR dial settings and how LTD curves are selected.

WF Type Setting Parameters and Accuracy

Lists characteristic setting ranges, accuracy, and default values for WF type relays.

Trip Curve Characteristics and Time Calculations

LTD Curve Graphs and Settings

Presents graphs for LTD curve settings (a=0.02, 1, 3, 4) and their operational characteristics.

Operating Time Calculation Formulas

Provides formulas for calculating LTD and PAL operating times based on selected settings.

Optional ETR Module Settings Overview

G1 Module: Ground Fault Protection Settings

Details the settings and characteristics for the G1 module providing ground fault protection.

E1 Module: Electric Leakage Protection Settings

Explains the E1 module for electric leakage protection, including ZCT requirements.

Advanced Optional Module Settings

AP Module: Two-Stage Pre-Alarm Configuration

Describes the AP module for configuring two-stage pre-alarm functions.

N5 Module: Neutral Pole Characteristics

Outlines the N5 module's function for neutral pole LTD and pre-alarm characteristics.

Procedure for Setting Trip Characteristics

ETR Setting Adjustment with Screwdriver

Step-by-step guide on how to adjust ETR settings using a screwdriver.

Verifying Settings with Field Test Device

Instructions on using a field testing device to check trip characteristics after making settings.

ETR Setting Example and Parameter Calculations

Example Calculation for WS1G1 Relay Settings

Demonstrates calculation methods for setting ETR parameters using an AE1600-SW WS1G1 relay.

Summary of Setting Values and Times

A table summarizing current values and operating times based on the example settings.

Wiring Diagrams and Terminal Functions

Comprehensive Wiring Diagram

A detailed diagram illustrating the electrical connections for a fully equipped model.

Terminal Identification and Purpose

Explains the function and connection for each terminal on the breaker.

Detailed Wiring Notes and Terminal Precautions

UVT, Coil, and Switch Wiring Specifics

Provides specific notes on wiring UVT controllers, coils, and auxiliary switches.

Terminal Polarity and Safety Considerations

Highlights polarity for DC wiring and safety notes for terminals and alarms.

Technical Notes: Clearance and Testing

Arc Space Requirements for Safety

Specifies required clearances around the arc-extinguishing chamber for safe operation.

Withstand Voltage Test Standards and Points

Details the standards and test points for insulation resistance and withstand voltage tests.

Operating Environment and Warranty Policy

Standard and Special Operating Environments

Defines the conditions for standard and special operating environments for the breaker.

Warranty Coverage and Duration

Outlines the warranty terms, coverage, and duration for the air circuit breaker.

Periodic Inspection and Maintenance Schedule

Inspection Guidelines by Usage

Provides guidelines for periodic inspection and maintenance based on operating environment and cycles.

Initial Inspection and Preparation

Pre-Inspection Safety Checks

Steps to prepare for inspection, including safety precautions and power shut-off.

Initial Inspection Items and Test Criteria

Lists initial inspection items, criteria, and standards for resistance/voltage tests.

Periodic Inspection of Breaker Components

Physical and Arc Chamber Inspection

Specific items for periodic inspection of the breaker's exterior, main circuit, and arc-extinguishing chamber.

Electronic Trip Relay Inspection

Inspection procedures for the electronic trip relay, including appearance and operation characteristics.

Accessory Checks and Post-Fault Inspection

Inspection of Breaker Accessories

Inspection criteria for accessories like coils, switches, shutters, and interlocks.

Post-Circuit Breaking Inspection Procedures

Guidelines for inspecting the breaker after it interrupts overload or short-circuit current.

Troubleshooting: Operational Faults

Breaker Closing and Opening Failures

Addresses causes and treatments for failure to close, open, or charge the breaker.

Charging and Temperature Abnormalities

Covers issues related to charging failures, abnormal temperature rise, and circuit breaks.

Troubleshooting: ETR and Drawout System Issues

ETR, Display, and LED Fault Diagnosis

Diagnoses and resolves issues with ETR tripping, display functions, and LEDs.

Drawout, Shutter, and UVT System Faults

Troubleshoots problems with drawout/insert operations, safety shutters, terminal blocks, and UVT controllers.

Service Network and User Guidance

Mitsubishi Service Network Information

Provides information about Mitsubishi's service network and applicable product types.

Mitsubishi Electric Corporation Information

Company Contact and Location Details

Provides contact information, addresses, and branch details for Mitsubishi Electric Corporation.

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