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Mitsubishi Electric EHST20C-VM6HB User Manual

Mitsubishi Electric EHST20C-VM6HB
90 pages
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SERVICE MANUAL
CYLINDER UNIT
No. OCH531
CONTENTS
1. REFERENCE MANUAL
...................................
2
2. SAFETY PRECAUTION
...................................
3
3. SPECIFICATIONS
............................................
6
4. PART NAMES AND FUNCTIONS
..................
7
5. OUTLINES AND DIMENSIONS
.....................
10
6. WIRING DIAGRAM
.........................................
11
7. FIELD WIRING
...............................................
24
8. WATER SYSTEM DIAGRAM
.........................
28
9. CONTROLS
...................................................
33
10. TROUBLESHOOTING
...................................
53
11. DISASSEMBLY PROCEDURE
......................
69
12. SUPPLEMENTARY INFORMATION
.............
85
13. SERVICE AND MAINTENANCE
...................
86
September 2012
Note:
This manual describes only
service data of cylinder unit.
RoHS compliant products have
<G> mark on the spec name
plate.
R410A
MAIN CONTROLLER
PARTS CATALOG (OCB531)
[Model name]
EHST20C-VM6HB
EHST20C-YM9HB
EHST20C-VM6B
EHST20C-YM9B
EHST20C-VM6EB
EHST20C-YM9EB
EHST20C-VM6SB
EHPT20X-VM2HB
EHPT20X-VM6HB
EHPT20X-YM9HB
EHPT20X-VM6B
EHPT20X-YM9B
[Service Ref.]
EHST20C-VM6HB.UK
EHST20C-YM9HB.UK
EHST20C-VM6B.UK
EHST20C-YM9B.UK
EHST20C-VM6EB.UK
EHST20C-YM9EB.UK
EHST20C-VM6SB.UK
EHPT20X-VM2HB.UK
EHPT20X-VM6HB.UK
EHPT20X-YM9HB.UK
EHPT20X-VM6B.UK
EHPT20X-YM9B.UK
CYLINDER UNIT

Table of Contents

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Mitsubishi Electric EHST20C-VM6HB Specifications

General IconGeneral
CategoryHeat Pump
ModelEHST20C-VM6HB
Heating Capacity5.0 kW
Power Input (Heating)1.25 kW
Energy Efficiency Ratio (Heating)4.0
Operating Temperature Range (Heating)-15°C to 24°C
Dimensions (Outdoor Unit)800 x 285 x 550 mm

Summary

Reference Manual

Outdoor Unit Service Manual

Details the service documentation for the outdoor unit of the system.

Safety Precautions

General Safety Precautions

Crucial safety instructions to prevent injury, death, and equipment damage.

Warning and Caution Statements

Highlights critical warnings and cautions for safe operation and handling.

R410A Refrigerant Handling

R410A Refrigerant Warnings

Specific warnings for handling R410A refrigerant during installation and use.

R410A Refrigerant Cautions

Cautions regarding pipe connection, cleaning, and tool usage for R410A refrigerant.

Service Tools and Procedures

Service Cautions and Procedures

Guidelines for safe service, refrigerant charging, and necessary service tools.

Specifications

Unit Specifications Overview

Detailed specifications including dimensions, weight, performance, and electrical data for various models.

Part Names and Functions

EHST20C Split System Components

Identifies and illustrates components of EHST20C split model systems.

EHST20C-M-EB System Components

Illustrates and names parts for EHST20C-M-EB without expansion vessel.

Component Identification Diagrams

EHST20C-VM6SB and EHPT20X-VM2HB Components

Part identification diagrams for solar split and UK packaged models.

Component Identification Diagrams

EHPT20X Packaged System Components

Illustrates and names components of EHPT20X packaged models.

Outlines and Dimensions

Technical Drawings and Dimensions

Provides technical drawings with dimensions and connection details for unit layout.

Service Access Diagrams

Illustrates service access points and required clearances for maintenance.

Wiring Diagrams

EHST20C Series Wiring Diagrams

Detailed wiring diagrams for various EHST20C models including signal inputs and outputs.

Wiring Diagrams

EHPT20X Series Wiring Diagrams

Detailed wiring diagrams for various EHPT20X models, showing electrical connections and components.

Dip Switch Settings and Configuration

Dip Switch Settings Overview

Explains dip switch locations and lists settings for various functions and models.

Field Wiring

Cylinder Unit Powered via Outdoor Unit (1 Phase)

Details field wiring for a 1-phase system where the cylinder unit is powered by the outdoor unit.

Field Wiring

Cylinder Unit Powered via Outdoor Unit (3 Phase)

Illustrates field wiring for a 3-phase system powering the cylinder unit from the outdoor unit.

Field Wiring

Cylinder Unit Powered Independently (1 Phase)

Wiring diagram for a 1-phase system with separate power supplies for cylinder and outdoor units.

Field Wiring

Cylinder Unit Powered Independently (3 Phase)

Wiring diagram for a 3-phase system with separate power supplies for cylinder and outdoor units.

Water System Diagram

EHST20C Split & Solar System Diagrams

Water system diagrams for EHST20C split and solar split models, showing component connections.

UK Packaged Model System Diagrams

EHPT20X-VM2HB Water System Diagram

Water system diagram for the EHPT20X-VM2HB UK packaged model.

Packaged Model System Diagrams

EHPT20X Packaged System Water Diagram

Water system diagram for EHPT20X packaged models, illustrating water circuit components.

Local System Temperature Control

1-Zone Temperature Control

Diagrams for single-zone temperature control with and without a boiler.

2-Zone Temperature Control

Diagrams for dual-zone temperature control with and without a boiler.

Filling and Draining Procedures

Cylinder Unit Filling Procedures

Instructions for filling the cylinder unit with primary and potable/DHW water circuits.

Draining the Cylinder Unit

Procedures for draining the cylinder unit, including safety warnings for hot water.

Controls

Main Controller Overview

Introduces the main controller, its parts, and key icons displayed on the screen.

Main Controller Menu Navigation

DHW and Heating Mode Settings

Menu options for DHW, Legionella, Heating modes, and schedule timers.

Main Controller Menu Navigation

System Operation and Settings

Menu paths for heat source, operation settings, and intelligent settings.

Service Menu Operations

Accessing and Navigating the Service Menu

Guide to accessing the service menu, password protection, and basic navigation.

Manual Operation Mode

How to manually control pump, 3-way valve, and mixing valve for up to 2 hours.

Service Menu Functions

Function Settings and Thermistor Adjustment

Configuring auto-recovery after power failure and adjusting thermistor readings.

Auxiliary Settings Configuration

Setting parameters for auxiliary components like pump economy, electric heaters, and mixing valves.

Auxiliary Settings Details

Electric Heater and Mixing Valve Control

Adjusting electric heater operation times and mixing valve control parameters.

Pump Speed Adjustment

Setting the speed for the water circulation pump.

Operation Settings Configuration

Heat Source and Freeze Protection Settings

Configuring heat source priority and freeze protection for the unit.

Simultaneous and Cold Weather Operation

Enabling simultaneous heat pump and heater operation or cold weather mode.

Advanced Operation Settings

Cold Weather and Room Temperature Control

Adjusting settings for extreme cold weather and room temperature control for heating.

Advanced Operation Settings

Floor Dry Up and External Input Settings

Configuring floor dry up function and external inputs like demand control and outdoor thermostat.

Monitoring and Diagnostics

System Status Monitoring

Viewing running information, thermistor readings, and summary of configured settings.

Error History and Diagnosis

Accessing and interpreting error history for troubleshooting and fault diagnosis.

Security and Reset Functions

Password Protection and Resetting

Setting or resetting the service menu password for security.

Manual Reset Procedure

Restoring factory default settings for the main controller or FTC4.

SD Card Functions

Managing Controller Settings via SD Card

Procedures for backing up and restoring main controller settings using an SD card.

Emergency Operation Modes

Activating and Deactivating Heater Emergency Mode

Instructions for enabling and disabling emergency heating mode using dip switches.

Activating and Deactivating Boiler Emergency Mode

Instructions for enabling and disabling emergency boiler mode using dip switches.

Troubleshooting

Troubleshooting Overview (Error Codes)

Guides on diagnosing and resolving issues based on error codes and unit conditions.

Test Run and Malfunction Diagnosis

Procedures for performing a test run and diagnosing malfunctions via the main controller.

Troubleshooting: Self Diagnosis and Actions

Circulation Water Temperature Overheat (L3)

Diagnosing and resolving issues related to circulation water temperature overheat protection.

Tank Water Temperature Overheat (L4)

Troubleshooting steps for tank water temperature overheat protection.

Troubleshooting: Self Diagnosis and Actions

Thermistor Failure Errors (P1, P2, L5, LD)

Diagnosing and resolving errors caused by thermistor failures.

Circulation Water Freeze Protection (L6)

Troubleshooting steps for circulation water freeze protection errors.

Troubleshooting: Self Diagnosis and Actions

Heating Operation Errors (L8)

Diagnosing and resolving issues related to heating operation errors.

Flow Rate Detection Errors (L9)

Troubleshooting flow rate detection errors in primary and Zone1/Zone2 circuits.

Troubleshooting: Self Diagnosis and Actions

Boiler and Freeze Protection Errors (LC, LD, LE, LH, LL)

Resolving errors related to boiler operation, freeze protection, and dip switch settings.

Thermistor and Plate Heat Exchanger Errors (P1, P2, P6)

Troubleshooting errors associated with thermistors and plate heat exchanger freeze protection.

Troubleshooting: Communication Errors

Main Controller Communication Failures

Diagnosing and resolving communication errors between main controller and indoor/outdoor units.

Indoor/Outdoor Communication Failures

Troubleshooting reception and transmission errors between indoor and outdoor units.

Troubleshooting: Communication Errors

Wireless Receiver Communication Errors (J0, J1-J8)

Resolving communication issues between wireless receiver and remote controller.

Troubleshooting by Inferior Phenomena

Main Controller Display Issues

Troubleshooting blank display, 'Please Wait', or disappearing main screen.

Troubleshooting by Inferior Phenomena

FTC4 and LED Indicator Troubleshooting

Diagnosing issues related to FTC4 LED indicators, power supply, and SD card.

Water Supply and Operation Troubleshooting

Addressing problems like no water at tap, cold water, tripped breakers, or 3-way valve faults.

Troubleshooting by Inferior Phenomena

Water Heating and Temperature Issues

Resolving issues with slow water heating, dropped DHW tank temperature, and water leakage.

Heating System and Other Issues

Troubleshooting heating system performance and other faults like incorrectly sized emitters or battery problems.

Troubleshooting by Inferior Phenomena

Faults in 2-Zone Control and Heat Recovery

Diagnosing issues in 2-zone control and heat recovery operation, including 3-way valve faults.

Pressure Relief Valve Discharge

Troubleshooting discharge from primary and sanitary circuit pressure relief valves.

Troubleshooting by Inferior Phenomena

Troubleshooting Valve and Water Issues

Addressing issues with pressure relief valves, water circulation pump noise, and milky water.

Operational Mode and Standby Issues

Resolving problems related to operational modes, standby periods, and power recovery behavior.

Checking Component Parts' Function

Water Circulation Pump Function Check

How to check water circulation pump performance characteristics and flow rates.

Immersion Heater Function Check

Checking the resistance and reset function of the immersion heater.

Component Function Checks

Booster Heater and Electrical Component Checks

Checking booster heater resistance, circuit breakers, relays, and flow switch function.

Component Function Checks

3-Way Valve and Thermistor Checks

Procedures for checking 3-way valve operation and thermistor resistance characteristics.

Test Point Diagram

FTC4 Controller Board Test Points

Diagram showing test points on the FTC4 controller board for troubleshooting.

Disassembly Procedure

Front Panel and Main Controller Removal

Step-by-step guide for removing the front panel and main controller unit.

Disassembly Procedures: Electrical Parts

Control Box, Breakers, Contactors, and Terminal Blocks

Instructions for removing control box covers, circuit breakers, contactors, and terminal blocks.

Controller Board Removal

Steps for disconnecting wires and removing the controller board.

Disassembly Procedures: Control Box

Control Box Removal and Swinging

Procedures for removing and swinging the control box for access.

Disassembly Procedures: Pump and Valve

Water Pump and Pump Valve Removal

Steps for removing the water pump and its associated valves.

Disassembly Procedures: 3-Way Valve

3-Way Valve and Motor Removal

Instructions for removing the 3-way valve and its motor assembly.

Disassembly Procedures: Flow Switch

Flow Switch Removal and Installation Notes

Steps for removing and reinstalling the flow switch, including correct orientation.

Disassembly Procedures: Booster Heater

Booster Heater Removal Steps

Detailed instructions for removing the booster heater, including disconnecting wires and fasteners.

Disassembly Procedures: Thermostat and Heater

Thermostat and Immersion Heater Removal

Steps for removing the thermostat and immersion heater, including sealing precautions.

Disassembly Procedures: Plate Heat Exchanger

Plate Heat Exchanger Removal

Instructions for removing the plate heat exchanger, including refrigerant piping and hose disconnection.

Disassembly Procedures: Heat Exchanger and Strainer

Plate Heat Exchanger and Water Pipe Removal

Steps to displace and remove the plate heat exchanger and its water pipe.

Strainer Removal Procedure

Instructions for closing valves and removing the strainer and its cover.

Disassembly Procedures: Valves and Manometer

Manometer and Pressure Relief Valve Removal

Steps for removing the manometer assembly and pressure relief valve.

Automatic Air Vent Removal

Instructions for removing the automatic air vent.

Disassembly Procedures: Vessels and Valves

Expansion Vessel Removal

Steps for removing the expansion vessel, including flare nut and gasket handling.

T&P Relief Valve Removal (EHPT20X-VM2HB)

Procedure for removing the temperature and pressure relief valve on specific models.

Manual Air Vent Removal

Instructions for removing the manual air vent.

Disassembly Procedures: Drain Cocks and Hose

Drain Cock Removal (Primary and Sanitary)

Steps for removing drain cocks from the primary and sanitary circuits.

Flexible Hose Removal

Instructions for removing flexible hoses from the plate heat exchanger and DHW tank side.

Disassembly Procedures: Thermistors

Thermistor Removal Steps

Procedures for removing thermistors, including disconnecting connectors and holders.

Disassembly Procedures: Panels

Side Panel Removal

Steps for removing the side panels of the unit.

Back Panel Removal

Instructions for removing the back panel, including handle removal.

Notes on Replacing Parts

Loctite Application and Tightening Torques

Guidelines for using loctite remover, applying new loctite, and tightening torques for parts.

Supplementary Information

Refrigerant Collection for Split Systems

Refers to outdoor unit manual for refrigerant collection procedures.

Boiler Back-up Operation Setup

Instructions for setting up boiler back-up heating operation, including dip switch and thermostat settings.

Service and Maintenance

Commissioning and Field Settings Record Sheet

A sheet for recording initial settings and changes made during commissioning and service.

Service and Maintenance: Commissioning Records

Controller Settings and Parameters

Details default and field settings for main controller parameters, including heat source and operation modes.

Maintenance Schedule and Parts Information

Annual Maintenance Log and Checks

Logbook for recording annual maintenance activities for cylinder and outdoor units.

Parts Requiring Regular Replacement/Inspection

Lists parts that need regular replacement or inspection, along with potential failures.

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