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Mitsubishi Electric Melservo MR-J3-20B User Manual

Mitsubishi Electric Melservo MR-J3-20B
590 pages
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J3
TransitionfromMELSERVO-J3/J3W
SeriestoJ4SeriesHandbook
Existing manufacturing assets are completely utilizable.
MELSERVO-J3/J3W to MELSERVO-J4

Table of Contents

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Mitsubishi Electric Melservo MR-J3-20B Specifications

General IconGeneral
SeriesMR-J3
Model NumberMR-J3-20B
Rated Output200W
Protection ClassIP20
Humidity90% RH or less (non-condensing)
TypeServo Drive
Power Supply Voltage3-phase 200V to 230V AC
Control MethodPWM control, sinusoidal wave drive
CommunicationSSCNET III
Feedback DeviceIncremental encoder, Absolute encoder
Protection FunctionsOvercurrent, Overvoltage, Undervoltage, Overload, Encoder Error, Regenerative Error
Ambient Temperature0°C to +55°C (32°F to 131°F)
Storage Temperature-20°C to 65°C (-4°F to 149°F)
Vibration Resistance5.9 m/s² (0.6 G) in each of the X, Y, and Z directions

Summary

SAFETY INSTRUCTIONS

WARNING

Indicates that incorrect handling may cause hazardous conditions, resulting in death or severe injury.

CAUTION

Indicates that incorrect handling may cause hazardous conditions, resulting in medium or slight injury or physical damage.

POINT

Instructions of a lower level than WARNING/CAUTION, for general functions.

Disposal of Waste

Requirements of the Act on the Promotion of Effective Utilization of Resources

Guidelines for recycling and disposal as recycled resources.

Requirements of the Act on Waste Disposal & Cleaning

Guidelines for handling industrial waste and disposal contractors.

Measures against servo amplifier harmonics

Guidelines for harmonic control and necessary suppression measures.

EEP-ROM life

Limited number of write times to EEP-ROM can cause malfunction.

STO function of the servo amplifier

Information on using the STO function of the servo amplifier.

Dealing with overseas standards

About the manual

Manuals necessary for first-time servo use.

Relevant manuals

List of manuals concerning dealing with overseas standards.

Cables used for wiring

Information on wiring cables selected based on ambient temperature.

U.S. customary units

Table for converting SI values to U.S. customary units.

Part 1: Summary of MR-J3/MR-J3W Replacement

SUMMARY OF MR-J3/MR-J3W REPLACEMENT

Explains the flow of replacing MR-J3/J3W systems with MR-J4 series.

MAJOR REPLACEMENT TARGET MODEL

Lists the target servo amplifier and servo motor models for replacement.

FLOW OF REPLACEMENT

Describes the replacement flow, including system checks and design.

Review on replacement

Details on checking the system, determining models, and compatibility.

RELATED MATERIALS

Lists related documents like catalogs and instruction manuals.

Part 2: Review on Replacement of MR-J3-_A_ with MR-J4-_A_

SUMMARY

Describes changes for replacing MR-J3-_A_ systems with MR-J4-_A_.

CASE STUDY ON REPLACEMENT OF MR-J3-_A_

Provides examples of replacement methods and considerations.

DIFFERENCES BETWEEN MR-J3-_A_ AND MR-J4-_A_

Compares specifications and functions between MR-J3-_A_ and MR-J4-_A_ series.

Important Points for Replacement

Highlights critical parameters and considerations for a successful replacement.

Part 3: Review on Replacement of MR-J3-_B_ with MR-J4-_B_

SUMMARY

Explains changes for replacing MR-J3-_B_ systems with MR-J4-_B_.

CASE STUDY ON REPLACEMENT OF MR-J3-_B_

Details replacement methods and considerations for MR-J3-_B_ systems.

DIFFERENCES BETWEEN MR-J3-_B_ AND MR-J4-_B_

Compares specifications and functions between MR-J3-_B_ and MR-J4-_B_ series.

Comparison of Parameters

Lists requisite parameters for replacement and their settings.

Part 4: Replacement of MR-J3W-_B with MR-J4W2-_B

SUMMARY

Outlines changes for replacing MR-J3W-_B systems with MR-J4W2-_B.

CASE STUDY ON REPLACEMENT OF MR-J3W-_B

Discusses replacement methods and considerations for MR-J3W-_B.

Servo Amplifier Replacement Model

Lists target MR-J3W series models and their MR-J4W2-_B replacement models.

DIFFERENCES BETWEEN MR-J3W-_B AND MR-J4W2-_B

Compares specifications and functions between MR-J3W-_B and MR-J4W2-_B series.

Comparison of Parameters

Details parameters needing setting for replacement.

Part 5: Review on Replacement of MR-J3-DU_ with MR-J4-DU_

SUMMARY

Explains changes for replacing large capacity MR-J3-DU_ with MR-J4-DU_.

FUNCTIONS AND CONFIGURATION

Details differences in functions and configuration between MR-J3-DU_ and MR-J4-DU_.

Installation

Provides installation directions, clearances, and mounting dimensions.

Signals and Wiring

Compares standard connection diagrams and lists corresponding connectors.

Comparison of standard connection diagrams

Shows wiring examples for position, speed, and torque control modes.

Part 6: Common Reference Material

SPECIFICATION DIFFERENCES

Details differences in specifications between MR-J3 and MR-J4 series for general/SSCNET interfaces.

Servo amplifier

Provides comparisons of main circuit terminal blocks for various MR-J3 and MR-J4 series models.

Parameter conversion

Explains the procedure for converting MR-J3 parameters to MR-J4 parameters using MR Configurator2.

Common Points to Note

Provides notes on software version checking and parameter setting.

Communication specifications

Outlines communication protocols, baud rates, and parameter settings.

Protocol

Details transmission data configurations and character codes.

Error codes

Lists error codes, names, and explanations for servo normal/alarm states.

Part 7: Review on Replacement of Motor

SERVO MOTOR REPLACEMENT

Covers servo motor substitute models and compatibility.

COMPARISON OF SERVO MOTOR SPECIFICATIONS

Compares servo motor dimensions, including mounting and motor appearance.

Comparison of Servo Motor Mounting Dimensions

Detailed comparison of mounting dimensions across different series.

Comparison of Actual Reduction Ratios for Geared Servo Motors

Compares reduction ratios for geared servo motors.

Comparison of Moment of Inertia

Compares moment of inertia and load inertia ratio.

Comparison of Servo Motor Connector Specifications

Compares power, encoder, and electromagnetic brake connectors.

Comparison of Servo Motor Torque Characteristics

Provides torque characteristics graphs for various servo motor series.

Part 8: Review on Replacement of Optional Peripheral Equipment

COMPARISON TABLE OF REGENERATIVE OPTION COMBINATIONS

Lists combinations and permissible regenerative power for MR-J3 and MR-J4 series.

COMPARISON TABLE OF DYNAMIC BRAKE OPTION COMBINATIONS

Compares dynamic brake option combinations for MR-J3 and MR-J4 series.

COMPARISON TABLE OF CABLE OPTION COMBINATIONS

Details changes in cable options from MR-J3 to MR-J4 series.

POWER SUPPLY WIRE SIZE

Provides examples and selection conditions for power supply wire sizes.

EMC FILTER (RECOMMENDED)

Lists recommended EMC filters and their combinations with servo amplifiers.

BATTERY

Information on battery types, combinations, and replacement procedures.

Part 9: Startup Procedure Manual

STARTUP

Provides general warnings and precautions for test runs and operation.

Appendix 1: Introduction to Renewal Tool

SUMMARY

Introduces the MR-J3 renewal tool and its purpose.

Features

Highlights benefits like shortened wiring and existing mounting compatibility.

IMPORTANT POINTS TO NOTE WHEN REPLACING

Lists crucial considerations for replacement, including noise reduction and cable conditions.

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