EasyManua.ls Logo

Mitsubishi Electric Mr.Slim MSZ12UN User Manual

Mitsubishi Electric Mr.Slim MSZ12UN
77 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
SERVICE MANUAL
CONTENTS
1. FEATURES·························································2
2. PART NAMES AND FUNCTIONS······················4
3. SPECIFICATION·················································6
4. DATA···································································8
5. OUTLINES AND DIMENSIONS ·······················18
6. WIRING DIAGRAM ··········································20
7. REFRIGERANT SYSTEM DIAGRAM··············22
8. MICROPROCESSOR CONTROL ····················23
9. SERVICE FUNCTIONS ····································39
10. TROUBLESHOOTING······································41
11. DISASSEMBLY INSTRUCTIONS·····················61
12. PARTS LIST······················································68
13. OPTIONAL PARTS···········································74
Wireless type
Models
MSZ09UN (W) · MUZ09UN
MSZ12UN (W) · MUZ12UN
No. OB297
REVISED EDITION-A
The Slim Line.
From Mitsubishi Electric.
L
I
S
T
E
D
CUS
Remote
controller
TM
SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS
MSZ09UN
INDOOR UNIT
MUZ09UN
MUZ12UN
OUTDOOR UNIT
Revision A:
Conditions of operation frequency have been added.
Please void OB297.
OB297--1.qxp 04.2.4 4:19 PM Page 1

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Mitsubishi Electric Mr.Slim MSZ12UN and is the answer not in the manual?

Mitsubishi Electric Mr.Slim MSZ12UN Specifications

General IconGeneral
BrandMitsubishi Electric
ModelMr.Slim MSZ12UN
CategoryAir Conditioner
LanguageEnglish

Summary

Service Manual Introduction

Manual Contents Overview

Lists the main sections and topics covered in the service manual.

Key Features and Benefits

Optimum Comfort Year-Round

Explains inverter technology for precise temperature control and consistent airflow.

High-Speed Cooling and Heating

Details how compressor rotation matches load for maximum efficiency.

Energy Savings with Inverter Technology

Highlights improved SEER and HSPF values due to inverter technology.

Advanced Unit Features and Technology

Wireless Remote Controller Functions

Describes the LCD remote controller and its "I Feel Control" function.

Auto-Restart and Compressor Technology

Explains auto-restart and the benefits of the twin-rotary compressor.

Component Identification

Indoor Unit Components

Identifies parts of the indoor unit, including filters, vanes, and controls.

Outdoor Unit Components

Identifies parts of the outdoor unit, including air inlet, outlet, and service panel.

Included Accessories and Remote Operation

Accessory Parts List

Lists installation accessories like plates, screws, and batteries.

Remote Controller Operation Details

Details the buttons and functions of the wireless remote controller.

Technical Specifications

Indoor and Outdoor Unit Specifications

Provides detailed specs for indoor/outdoor units, including dimensions and sound.

Refrigerant Piping and Electrical Data

Specifies pipe sizes, lengths, and refrigerant charge requirements.

Performance Conditions and Piping Limits

Cooling and Heating Test Conditions

Details the test conditions for SEER and HSPF ratings.

Refrigerant Piping Length and Height Limits

Specifies maximum allowed refrigerant piping lengths and height differences.

Performance Data and Corrections

Cooling Capacity and Corrections

Provides cooling capacity data and correction factors for piping length.

Heating Capacity Performance

Provides heating capacity data based on various temperature conditions.

Performance Curves (MSZ09UN/MUZ09UN)

Cooling Performance Curves

Shows cooling capacity and power consumption vs. outdoor temperature.

Heating Performance Curves

Shows heating capacity and power consumption vs. outdoor temperature.

Performance Curves (MSZ12UN/MUZ12UN)

Cooling Performance Curves

Displays cooling capacity and power consumption vs. outdoor temperature.

Heating Performance Curves

Displays heating capacity and power consumption vs. outdoor temperature.

Condensing Pressure Characteristics (MSZ09UN)

Cooling Mode Pressure Charts

Charts showing condensing and suction pressure for cooling mode.

Heating Mode Pressure Charts

Charts showing condensing and suction pressure for heating mode.

Condensing Pressure Characteristics (MSZ12UN)

Cooling Mode Pressure Charts

Shows condensing and suction pressure charts for cooling mode.

Heating Mode Pressure Charts

Shows condensing and suction pressure charts for heating mode.

Standard Operation Data

Electrical and Refrigerant Circuit Data

Provides data on electrical input, current, pressures, and temperatures.

Unit Operating Data and Power Supply

Details unit operating parameters and power supply connections.

Operating Range and Airflow Specifications

Power Supply and Operating Conditions

Specifies voltage ranges and operating temperature/humidity limits.

Outlet Air Speed and Coverage Range

Details airflow speed and room coverage range for different modes.

Additional Refrigerant Charge Guidelines

Information on adding refrigerant for longer pipe runs.

Operational Readings and Measurement Procedures

Guaranteed Voltage, Airflow, and Main Readings

Lists guaranteed voltage, airflow, and defines key operational readings.

Measuring Temperature Differences

Provides instructions on measuring indoor/outdoor air wet-bulb and dry-bulb temperatures.

Cooling Capacity Correction Factors

Cooling Capacity vs. Operational Frequency

Shows how cooling capacity adjusts with operational frequency.

Total Input vs. Operational Frequency

Shows how total input adjusts with operational frequency.

Heating Capacity Correction Factors

Heating Capacity vs. Operational Frequency

Illustrates heating capacity adjustments based on operational frequency.

Total Input vs. Operational Frequency

Illustrates total input adjustments based on operational frequency.

Indoor Unit Dimensions

MSZ09UN Indoor Unit Dimensions

Provides detailed physical dimensions and installation clearances for the MSZ09UN.

MSZ12UN Indoor Unit Dimensions

Provides detailed physical dimensions and installation clearances for the MSZ12UN.

Outdoor Unit Dimensions and Installation Clearances

MUZ09UN/MUZ12UN Unit Dimensions

Shows physical dimensions for the MUZ09UN/MUZ12UN outdoor units.

Required Installation Space

Specifies minimum clearances around the outdoor unit for proper ventilation.

Indoor Unit Wiring Diagrams

MSZ09UN Indoor Unit Wiring Diagram

Illustrates the electrical connections and components for the MSZ09UN indoor unit.

MSZ12UN Indoor Unit Wiring Diagram

Illustrates the electrical connections and components for the MSZ12UN indoor unit.

Outdoor Unit Wiring Diagram

MUZ09UN/MUZ12UN Outdoor Unit Wiring Diagram

Details the electrical connections and components for the outdoor units.

Refrigerant System Diagrams

MSZ09UN/MUZ09UN Refrigerant Flow Diagram

Illustrates the path of refrigerant for the MSZ09UN/MUZ09UN model.

MSZ12UN/MUZ12UN Refrigerant Flow Diagram

Illustrates the path of refrigerant for the MSZ12UN/MUZ12UN model.

Microprocessor Control System

Remote Controller and Indoor Unit Indicators

Explains the remote controller interface and indoor unit operation indicators.

"I FEEL CONTROL" Operation Logic

Mode Selection and Temperature Setting

Explains how modes are selected based on temperature and prior settings.

"I FEEL CONTROL" Temperature and Fan Settings

Temperature Adjustment and Fuzzy Control

Explains temperature adjustment buttons and fuzzy control logic.

Cool Mode Fan Speed and Frost Prevention

Describes fan speed adjustments and frost prevention in Cool mode.

"I FEEL CONTROL" DRY and HEAT Modes

DRY Mode Operation Details

Describes compressor, fan control, and frost prevention in DRY mode.

HEAT Mode Operation Details

Explains compressor, fan, and frost prevention in HEAT mode.

"I FEEL CONTROL" HEAT Mode and Cold Air Prevention

HEAT Mode Fan Speed Control

Details fan speed adjustments in HEAT mode based on temperature differences.

Cold Air Prevention Control Logic

Explains fan behavior to prevent cold air during heating.

Advanced Control and Protection Features

Warm Air Control and Flow Soft Control

Describes controls for warm air distribution and airflow.

High Pressure, Overload Protection, and Defrosting

Details protection mechanisms and defrosting conditions.

Defrosting and RV Coil Operation

Defrosting Time Chart (Heat Mode)

Illustrates the timing sequence during defrosting in heat mode.

Reversing Valve (RV) Coil Control

Explains the function and control of the reversing valve coil.

Fan Motor Control and Basic Operation Modes

Outdoor Fan Motor Control Logic

Describes how the outdoor fan motor operates with the compressor.

Cool, Dry, and Heat Operation Procedures

Details the basic procedures for operating in Cool, Dry, and Heat modes.

Fan Motor and Vane Operation Control

MSZ09UN Fan Motor Feedback Control

Explains feedback control for the MSZ09UN fan motor and lock-up protection.

Automatic Vane Operation Modes

Describes how the vane angle is automatically adjusted for optimal air distribution.

Swing Mode, Heat Prevention, and Timer Functions

Swing Mode and Heat Cold Air Prevention

Details swing mode functionality and cold air prevention in heat operation.

Timer Setting and Cancellation Procedures

Explains how to set, cancel, and use ON/OFF timers.

Emergency Operation and Power Supply Circuit

Emergency and Test Run Operation Guide

Describes how to perform emergency and test run operations.

Main Power Supply Circuit Overview

Shows the basic power supply circuit diagram and rush current prevention.

Power Circuit Components and Functions

IPM, Power Factor, and Noise Filtering

Explains the IPM, power factor improvement, and noise filtering circuits.

Key Power Circuit Component Functions

Details key components like reactors, capacitors, and diodes with their functions.

Outdoor Unit Frequency Control Logic

Frequency Control Based on Temperature Difference

Details frequency settings based on room temperature and set temperature differences.

Frequency and Voltage Control Strategies

Frequency Control by Discharge Temperature

Describes how frequency is adjusted to protect against high discharge temperatures.

Optimal Voltage Control for Motor Efficiency

Explains how optimal voltage is determined for motor efficiency.

Expansion Valve (LEV) Control System

LEV Control Specifications and Operation

Details LEV control ranges, actuating speeds, and operating procedures.

LEV Control Data and Charts

LEV Control Time Chart and Reference Values

Shows time charts and reference values for LEV control based on operational frequency.

Service Functions and Adjustments

Defrost Setting and Timer Short Mode

Describes defrost setting adjustment and timer short mode via jumpers.

PC Board Modification for Multi-Unit Control

Details PC board modification for individual unit operation with multiple controllers.

Auto Restart Function Operation

Auto Restart Configuration and Behavior

Explains how the auto restart function works and how to disable it.

Troubleshooting: Cautions and Procedures

General Troubleshooting Precautions

Provides safety and handling precautions before starting troubleshooting.

Troubleshooting Steps and Battery Replacement

Outlines the troubleshooting process and how to replace remote controller batteries.

Troubleshooting Flowchart by Indicator Lamp

Diagnosing Unit Operation Issues

Provides a step-by-step guide to diagnose problems based on unit behavior.

Troubleshooting by Error Code (Lamp Flashes)

Maps specific indicator lamp flash counts to potential causes.

Troubleshooting Check Table: Indicator Lamp

Indicator Lamp Abnormalities and Checkpoints

Correlates operation indicator lamp flashes with abnormal points and checkpoints.

Outdoor Unit LED Error Indications

Outdoor Unit LED Status and Corresponding Causes

Lists LED indications on the outdoor unit and their corresponding error causes.

Main Component Troubleshooting Criteria

Thermistor and Compressor Checks

Provides resistance values and procedures for checking thermistors and compressor windings.

Indoor Fan Motor Resistance Checks

Details resistance checks for indoor fan motors.

Component Troubleshooting Checks (Continued)

Outdoor Fan Motor, Vane Motor, and Coil Checks

Outlines resistance checks for outdoor fan motor, vane motor, RV coil, and expansion valve.

Inverter and Compressor Diagnostic Procedures

Checking for Open Phase in Compressor

Explains how to check for balanced voltage between compressor terminals.

Checking for Open IPM Terminals

Details resistance checks on the IPM terminals.

Compressor Diagnostic Procedures

Compressor Winding and Operation Time Checks

Provides steps for checking compressor windings and operation time.

Indoor Fan Motor Troubleshooting Steps

Checking Indoor Fan Motor Resistance and Voltage

Outlines steps to check indoor fan motor resistance, connections, and voltage.

Remote Controller and Receiver Troubleshooting

Troubleshooting Remote Controller Communication

Guides on troubleshooting remote controller communication and receiver board issues.

Control Board and Thermistor Diagnostics

Indoor Electronic Control Board Checks

Provides procedures for inspecting and testing the indoor electronic control PC board.

Outdoor Thermistor Resistance Verification

Details how to check the resistance of outdoor thermistors.

RV Coil and Outdoor Fan Motor Checks

R.V. Coil Troubleshooting Procedures

Explains how to check the R.V. coil for defects and voltage.

Outdoor Fan Motor Troubleshooting Procedures

Guides on checking outdoor fan motor voltage and connections.

Power Supply and Rush Current Circuit Checks

Power Supply Voltage and Connection Verification

Outlines steps to verify power supply voltage and connections.

Rush Current Limiting Circuit Testing

Details how to test the current-limiting resistor and relay.

Expansion Valve (LEV) Troubleshooting

LEV Operation and Resistance Verification

Explains how to check LEV operation, vibration, and coil resistance.

Wiring and Serial Signal Error Troubleshooting

Checking for Mis-wiring and Serial Signal Errors

Provides steps to diagnose issues related to incorrect wiring or serial signal loss.

MSZ09UN Indoor PC Board Test Points

Indoor PC Board Test Point Diagram

Illustrates test points and voltage references on the MSZ09UN indoor PC board.

Thermistor Resistance vs. Temperature Graph

Shows the relationship between temperature and resistance for thermistors.

MSZ12UN Indoor PC Board Test Points

Indoor PC Board Test Point Diagram

Illustrates test points and voltage references on the MSZ12UN indoor PC board.

Thermistor Resistance vs. Temperature Graph

Shows the relationship between temperature and resistance for thermistors.

Outdoor PC Board and Thermistor Data

Outdoor PC Board Component Layout

Shows the arrangement of components on the outdoor electronic control PC board.

Outdoor Thermistor Resistance Curves

Provides resistance curves for outdoor thermistors vs. temperature.

PC Board Diagrams for Noise Filter and Relay

Noise Filter and Relay PC Board Layouts

Illustrates the layout of the noise filter and relay PC boards.

Relay Operation Logic and Fan Motor Control

Relay Operation by Mode and Thermostat

Details relay control status for different modes and thermostat settings.

Solid State Relay Assignments for Fan Motor

Explains the solid state relay assignments for indoor fan speeds.

Indoor Unit Disassembly (MSZ09UN)

Removing Front Panel

Step-by-step guide to remove the front panel of the indoor unit.

Removing Electronic Control Boards

Instructions for removing the electronic control and power monitor boards.

Indoor Unit Component Removal (MSZ09UN)

Removing Electrical Box and Vane Motor

Procedures for removing the electrical box and the vane motor assembly.

Indoor Unit Fan and Heat Exchanger Removal

Removing Fan Motor and Heat Exchanger

Steps to remove the indoor fan motor and the heat exchanger.

Indoor Unit Disassembly (MSZ12UN)

Removing Front Panel (MSZ12UN)

Step-by-step guide to remove the front panel of the MSZ12UN indoor unit.

Removing Control Boards (MSZ12UN)

Procedures for removing control boards for the MSZ12UN indoor unit.

Indoor Unit Component Removal (MSZ12UN)

Removing Electrical Box, Vane Motor, and Fan Motor

Procedures for removing key components from the MSZ12UN indoor unit.

Outdoor Unit Disassembly Instructions

Removing Cabinet and Inverter Assembly

Steps to remove the outdoor unit cabinet and inverter assembly.

Removing PC Boards from Outdoor Unit

Procedures for removing the noise filter, relay, and electronic control PC boards.

Outdoor Unit Component Removal (Continued)

Removing Fan Motor and Propeller

Instructions for removing the outdoor fan motor and propeller.

Removing the Compressor Safely

Steps for safely removing the compressor, including refrigerant recovery.

Parts List: Indoor Unit (MSZ09UN)

MSZ09UN Indoor Unit Structural Parts

Lists structural components of the MSZ09UN indoor unit with part numbers.

Accessory and Remote Controller Parts

Lists parts for accessories and the remote controller.

Parts List: Indoor Unit (MSZ09UN) Electrical

MSZ09UN Indoor Electrical and Functional Parts

Lists electrical components and functional parts for the MSZ09UN indoor unit.

Indoor Unit Heat Exchanger Parts

Lists parts related to the indoor unit's heat exchanger.

Parts List: Indoor Unit (MSZ12UN)

MSZ12UN Indoor Unit Structural Parts

Lists structural components of the MSZ12UN indoor unit with part numbers.

Accessory and Remote Controller Parts

Lists parts for accessories and the remote controller for MSZ12UN.

Parts List: Indoor Unit (MSZ12UN) Electrical

MSZ12UN Indoor Electrical and Functional Parts

Lists electrical and functional parts for the MSZ12UN indoor unit.

MSZ12UN Indoor Heat Exchanger Parts

Lists parts related to the MSZ12UN indoor unit's heat exchanger.

Parts List: Outdoor Unit (MUZ09UN/MUZ12UN)

MUZ09UN/MUZ12UN Outdoor Unit Structural Parts

Lists structural and functional parts for the MUZ09UN/MUZ12UN outdoor units.

Outdoor Unit Electrical Parts List

MUZ09UN/MUZ12UN Outdoor Electrical Parts

Lists electrical components for the MUZ09UN/MUZ12UN outdoor units.

Optional Parts and Filters

Optional Refrigerant Pipe Kits

Details available optional extension pipes for refrigerant connections.

Air Cleaning and Deodorizing Filters

Describes optional air cleaning and deodorizing filters, including maintenance.

Optional Drain Socket Set

Lists the optional drain socket set part number.

Related product manuals