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Mitsubishi Electric MXZ-3A54VA User Manual

Mitsubishi Electric MXZ-3A54VA
192 pages
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SERVICE MANUAL
CONTENTS
1. TECHNICAL CHANGES ··································· 2
2. PART NAMES AND FUNCTIONS ····················· 8
3. INDOOR/OUTDOOR
CORRESPONDENCE TABLE ························ 10
4. INDOOR UNITS COMBINATION ···················· 14
5. SPECIFICATION ·············································· 61
6. NOISE CRITERIA CURVES ···························· 66
7. OUTLINES AND DIMENSIONS ······················ 68
8. WIRING DIAGRAM ·········································· 75
9. REFRIGERANT SYSTEM DIAGRAM ············· 87
10. PERFORMANCE CURVES ····························· 97
11. ACTUATOR CONTROL ··································115
12. SERVICE FUNCTIONS ···································116
13. TROUBLESHOOTING ··································· 120
14. DISASSEMBLY INSTRUCTIONS ·················· 145
15. PARTS LIST ··················································· 160
16. RoHS PARTS LIST ········································ 172
17. OPTIONAL PARTS ······················ BACK COVER
Models
MXZ-2A30VA -
E1
MXZ-4A71VA -
E2
MXZ-2A30VA -
E2
MXZ-4A71VA -
E3
MXZ-2A40VA -
E1
MXZ-4A71VA -
E4
MXZ-2A40VA -
E2
MXZ-4A71VA -
E5
MXZ-2A52VA -
E1
MXZ-4A71VA -
E6
MXZ-2A52VA -
E2
MXZ-4A71VA -
E7
MXZ-3A54VA -
E1
MXZ-4A80VA -
E1
MXZ-3A54VA -
E2
MXZ-4A80VA -
E2
MXZ-3A54VA -
E3
MXZ-5A100VA -
E1
MXZ-3A54VA -
E4
MXZ-3A54VA -
E5
MXZ-3A54VA -
E6
MXZ-3A54VA -
E7
MXZ-4A71VA -
E1
No. OB377
REVISED EDITION-H
HFC
utilized
R410A
SPLIT-TYPE AIR CONDITIONERS
MXZ-4A80VA-
E1
Please void OB377 REVISED EDITION-G.
OUTDOOR UNIT
Revision H:
• Indoor units combinations for 42 class
have been added.
MXZ-3A54VA-
E7
and MXZ-4A71VA-
E7
have been added.
NOTE:
• RoHS compliant products have <G> mark on the spec
name plate.
For servicing of RoHS compliant products, refer to the
RoHS Parts List.
Indoor unit service manual
MSZ-FA•VA Series (OB371)
MSZ-GA•VA Series (OB378, OB388)
MSZ-CB•VA Series (OB441)
MSZ-GC•VA Series (OBH468)
MSZ-GE•VA Series (OBH515)
MSZ-FD•VA Series (OBH488)

Other manuals for Mitsubishi Electric MXZ-3A54VA

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Mitsubishi Electric MXZ-3A54VA Specifications

General IconGeneral
SeriesMXZ
Cooling Capacity5.4 kW
Power Supply220-240 V, 50 Hz
RefrigerantR410A
Number of Connectable Indoor Units3
Cooling Capacity (BTU)18400 BTU
Noise Level (Outdoor)49 dB

Summary

1 TECHNICAL CHANGES

INFORMATION FOR THE AIR CONDITIONER WITH R410A REFRIGERANT

R410A Refrigerant Tools

Lists and describes tools specifically required for R410A refrigerant systems.

R410A Refrigerant Piping and Handling

Covers specifications for refrigerant piping, flaring, refrigeration oil, and air purging procedures.

2 PART NAMES AND FUNCTIONS

Outdoor Unit Component Diagrams

Provides visual diagrams labeling key components of different outdoor unit models.

3 INDOOR/OUTDOOR CORRESPONDENCE TABLE

4 INDOOR UNITS COMBINATION

Indoor Unit Combinations by Model

Details combinations, capacities, and electrical data for various indoor unit configurations.

5 SPECIFICATION

Outdoor Unit Specifications

Lists key specifications like model, power supply, capacity, dimensions, weight, and refrigerant details.

6 NOISE CRITERIA CURVES

Outdoor Unit Noise Level Graphs

Displays octave band sound pressure level curves for different outdoor unit models.

7 OUTLINES AND DIMENSIONS

Outdoor Unit Dimensions and Installation Space

Provides diagrams and dimensions for installing outdoor units, including space requirements.

8 WIRING DIAGRAM

Outdoor Unit Wiring Diagrams by Model

Provides wiring diagrams for various outdoor unit models, identifying components and connections.

9 REFRIGERANT SYSTEM DIAGRAM

Refrigerant Piping Length and Charge Calculations

Provides guidelines for refrigerant piping lengths, bending points, and additional charge calculations.

10 PERFORMANCE CURVES

Operating Condition Guidelines

Details standard conditions for performance curves, including voltage, airflow, and main temperature readings.

10-1. Capacity and Input Curves

Displays graphs illustrating capacity and input correction factors based on temperatures.

10-2. Inverter Frequency Correction Curves

Shows how capacity and input change with inverter frequency for different unit classes.

10-3. Test Run Operation

Provides instructions for performing a test run operation to check system functionality.

10-4. Outdoor Low Pressure and Unit Current

Presents graphs showing outdoor low pressure and current based on ambient conditions.

HEAT Operation Conditions

Shows operating conditions and test run procedures specific to the HEAT mode.

11 ACTUATOR CONTROL

Sensor to Actuator Correlation

A table mapping sensors to their corresponding actuators for various outdoor unit models.

12 SERVICE FUNCTIONS

12-1. Locking Operation Mode

Explains how to lock the outdoor unit's operation mode (COOL/DRY or HEAT) for consistent performance.

12-2. Lowering Outdoor Unit Operating Noise

Details how to activate a function to reduce outdoor unit noise, potentially affecting capacity.

12-3. Pre-Heat Control

Describes the pre-heat function to prevent compressor issues in cold conditions and how to activate/deactivate it.

12-4. Auto Line Correcting Function

Explains the automatic detection and correction of improper wiring or piping for improved operation.

12-5. Increasing Compressor Frequency and Fan Speed

Describes how to increase maximum compressor frequency and fan speed to improve unit capacity.

12-6. Changing Defrost Finish Temperature and Heat Operation Time

Details how to adjust defrost parameters to optimize heating performance.

12-7. Changing Ampere Limit

Explains how to adjust the outdoor unit's current limit, useful when current exceeds allowed values.

13 TROUBLESHOOTING

13-1. Troubleshooting Cautions

Outlines important safety precautions and checks to perform before starting troubleshooting.

13-2. Failure Mode Recall Function

Explains how to recall and interpret stored failure codes from the unit's memory for diagnosis.

Outdoor Unit Failure Mode Table

Lists common outdoor unit failure modes, LED indications, conditions, and correspondence for troubleshooting.

13-3. Troubleshooting Flowchart

Provides a step-by-step guide to diagnose and resolve common outdoor unit operational issues.

13-4. Troubleshooting Check Table

A comprehensive table listing symptoms, abnormal points, conditions, and troubleshooting steps.

13-5. Trouble Criterion of Main Parts

Details the resistance and voltage criteria for testing key components like thermistors, compressor, and fan motor.

13-6. Troubleshooting Flow

Offers diagnostic flowcharts for specific troubleshooting scenarios like outdoor unit non-operation.

Checking Wiring and Serial Signal Error

Guides on how to check for miswiring and serial signal errors when the outdoor unit does not operate.

Check of R.V. Coil

Provides a procedure to check the resistance and operation of the R.V. coil for troubleshooting heating/cooling issues.

Check of LEV

Details the steps to check the LEV coil for proper operation, including sound and resistance tests.

How to Check Inverter/Compressor

Guides on checking compressor winding resistance and inverter board voltage for diagnosing compressor issues.

Check of Outdoor Thermistors

Provides a procedure to measure thermistor resistance and identify abnormal conditions.

Check of Outdoor Fan Motor

Details troubleshooting steps for outdoor fan motor issues, including resistance and voltage checks.

Check of HPS

Outlines how to check the high-pressure switch for proper operation and potential faults.

Check of Bus-bar Voltage

Guides on checking bus-bar voltage and confirming LED indications for troubleshooting.

13-7. Test Point Diagram and Voltage

Illustrates test points and voltage measurements on the inverter P.C. board for diagnostic purposes.

Outdoor Electronic Control P.C. Board

Shows the layout and test points for the outdoor electronic control P.C. board, including thermistor connections.

MXZ-4A80VA / MXZ-5A100VA P.C. Boards

Illustrates the layout and test points for the P.C. boards of MXZ-4A80VA and MXZ-5A100VA units.

Noise Filter P.C. Board

Details the layout and connections of the noise filter P.C. board for different outdoor unit models.

Power P.C. board

Shows the layout and test points for the power P.C. board of MXZ-2A and MXZ-4A/5A series units.

Outdoor Power board

Illustrates the layout and connection points for the outdoor power board, including compressor and controller connections.

Display P.C. board

Shows the layout and connections for the display P.C. board.

Interface P.C. board

Details the layout and connections for the interface P.C. board.

14 DISASSEMBLY INSTRUCTIONS

MXZ-2A Series Disassembly

Outlines the procedure for removing the cabinet, top panel, and other parts from MXZ-2A series outdoor units.

Removing Inverter and Power Boards

Details the steps for removing the inverter assembly, inverter P.C. board, and power P.C. board.

Removing Compressor and 4-way Valve

Details the procedure for removing the compressor and the 4-way valve.

MXZ-3A54VA / MXZ-4A71VA Disassembly

Outlines compressor removal steps for MXZ-3A54VA and MXZ-4A71VA models.

Removing Fan Motor

Details the procedure for removing the outdoor fan motor.

Removing the Reactor

Details the procedure for removing the reactor.

MXZ-4A80VA / MXZ-5A100VA Disassembly

Outlines compressor removal steps for MXZ-4A80VA and MXZ-5A100VA models.

15 PARTS LIST (non-RoHS compliant)

MXZ-2A Series Structural and Functional Parts

Lists structural and functional components for MXZ-2A series outdoor units with diagrams.

15-2. OUTDOOR UNIT ELECTRICAL PARTS

Lists electrical components and part numbers for MXZ-2A series outdoor units.

15-3. DRAIN SOCKET

Identifies the drain socket part number for MXZ-2A series outdoor units.

15-4. OUTDOOR UNIT STRUCTURAL PARTS AND FUNCTIONAL PARTS

Lists structural and functional parts for MXZ-3A54VA and MXZ-4A71VA outdoor units.

15-5. OUTDOOR UNIT FUNCTIONAL PARTS AND ELECTRICAL PARTS

Lists functional and electrical parts for MXZ-3A54VA and MXZ-4A71VA outdoor units.

15-6. ACCESSORY

Lists accessory parts for MXZ-3A54VA and MXZ-4A71VA outdoor units.

RoHS PARTS LIST (RoHS compliant)

16-10. OUTDOOR UNIT STRUCTURAL PARTS AND FUNCTIONAL PARTS

Lists structural and functional parts for the MXZ-4A80VA outdoor unit with a diagram.

16-11. OUTDOOR UNIT FUNCTIONAL PARTS AND ELECTRICAL PARTS

Lists functional and electrical parts for the MXZ-4A80VA outdoor unit.

16-12. ACCESSORY

Lists accessory parts for the MXZ-4A80VA outdoor unit.

17 OPTIONAL PARTS

17-1. DIFFERENT-DIAMETER PIPE

Details specifications for different-diameter pipes, including lengths and connected pipe diameters.

17-2. OUTLET GUIDE

Describes the purpose of the outlet guide and provides dimensional information for specific models.

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