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Mitsubishi Electric PUHY-P300 User Manual

Mitsubishi Electric PUHY-P300
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Service Handbook
Service Handbook
Service Handbook
PUHY-P200, P250, P300, P350, P400, P450YJM-A
PUHY-P500, P550, P600, P650, P700, P750, P800, P850, P900YSJM-A(1)
PUHY-P950, P1000, P1050, P1100, P1150, P1200, P1250YSJM-A
PUHY-EP200, EP250, EP300YJM-A
PUHY-EP400, EP450, EP500, EP550, EP600YSJM-A(1)
PUHY-EP650, EP700, EP750, EP800, EP850, EP900YSJM-A(1)
Model
2010
Service Handbook
AIR CONDITIONER

Table of Contents

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Mitsubishi Electric PUHY-P300 Specifications

General IconGeneral
BrandMitsubishi Electric
ModelPUHY-P300
CategoryAir Conditioner
LanguageEnglish

Summary

Safety Precautions

General Safety Guidelines

Thoroughly read safety precautions, keep manual for future reference, and pass it to new users.

R410A Handling Precautions

Piping and Storage

Use specific pipes, store them properly, and keep ends sealed to prevent contamination.

Tools and Refrigerant Handling

Use correct tools, handle with care, and follow specific procedures for R410A refrigerant.

Installation Site Considerations

Location Restrictions

Avoid gas leak areas, unusual environments, and areas prone to moisture or physical damage.

Installation and Electrical Work Precautions

Electrical Safety

Ensures electrical safety through proper grounding, wiring, breaker usage, and avoiding water contact.

Handling and Disposal

Covers safe unit handling, installation base checks, drain pipe installation, transportation, and packing disposal.

Test Run Preparations and Precautions

Pre-Test Run Procedures

Essential steps before test run: unit power-on, electrical safety, pipe handling, panel installation, and air filter usage.

Servicing Procedures: Initial Checks

Initial Servicing Checks

Check refrigerant type, symptoms, read safety precautions, prepare tools, verify pipes, and handle leaks safely.

Servicing Procedures: Tools and Materials

Necessary Tools and Materials

Lists tools required for R410A, tools with restrictions, tools usable with R22/R407C, and tools that must not be used.

Servicing Procedures: Piping

Piping Materials and Specifications

Details copper pipe materials, types, radial thickness, and specifications for R410A systems.

Servicing Procedures: Piping Handling

Piping Storage and Processing

Covers proper storage of pipes indoors and preparation of flares and flanges with oil.

Servicing Procedures: Brazing

Brazing Procedures

Outlines brazing procedures, emphasizing care to prevent foreign objects and use of non-oxidized solder.

Servicing Procedures: Air Tightness Test

Air Tightness Test Procedures

Details pressurizing with nitrogen, judging airtightness, and notes on leak detectors for R410A.

Servicing Procedures: Vacuum Drying

Vacuum Drying (Evacuation) Procedures

Explains vacuum pump usage, vacuum degree standards, evacuation time, and special vacuum drying.

Servicing Procedures: Refrigerant Handling

Refrigerant Charging and Leak Remedies

Covers refrigerant charging in liquid phase and remedies for refrigerant leaks.

Servicing Procedures: Refrigerant Information

Refrigerant and Oil Characteristics

Compares refrigerants and discusses notes on refrigerating machine oil for HFC systems.

System Restrictions

System Configuration

Details system configurations and compatible indoor/outdoor unit combinations.

System Restrictions: Cable Requirements

Cable Types and Length Limits

Specifies cable types, number of cores, cable size, and maximum transmission line distances.

System Restrictions: Unit Settings

Switch and Address Settings

Explains switch settings for various units and provides M-NET address settings.

System Restrictions: Demand Control

Demand Control

Explains demand control operation, steps, and input/output signal configurations.

System Restrictions: Connection Examples

Sample System Connections

Provides sample system connection diagrams for MA, ME, and combined remote controllers.

System Restrictions: MA Controller

MA Remote Controller System Example

Illustrates sample control wiring and cautions for MA remote controller systems.

System Restrictions: ME Controller

ME Remote Controller System Example

Illustrates sample control wiring and cautions for ME remote controller systems.

System Restrictions: Combined Controllers

MA and ME Remote Controller System Example

Shows sample control wiring and cautions for systems with both MA and ME remote controllers.

System Restrictions: Piping

Refrigerant Pipe Size Restrictions

Specifies refrigerant pipe diameters for outdoor units, branches, and indoor units.

Outdoor Unit Components

Control Box of the Outdoor Unit

Describes the control box, its internal components, and high-voltage warnings.

Outdoor Unit Circuit Board

Details the outdoor unit control board, M-NET board, INV board, and fan board components.

Outdoor Unit Components Overview

Provides a front view of outdoor units and identifies key components like fan, control box, and heat exchanger.

Outdoor Unit Components: Refrigerant Circuit

Refrigerant Circuit Diagrams

Illustrates the refrigerant circuit for different outdoor unit models (PUHY-P200 to P400, EP200 to EP250).

Refrigerant Circuit Diagrams (Specific Models)

Details the refrigerant circuit for PUHY-P450YJM-A and PUHY-EP300YJM-A models.

Remote Controller

Remote Controller Functions and Specifications

Compares functions and specifications of MA and ME remote controllers.

Remote Controller: Settings

Group and Interlock Settings (ME Remote Controller)

Explains group settings and interlock settings using the ME remote controller.

LOSSNAY Interlock Settings (MA Remote Controller)

Details setting up LOSSNAY interlocks with indoor units using the MA remote controller.

Using Built-in Temperature Sensor (Remote Controller)

Describes how to use the built-in temperature sensor on the remote controller for accurate readings.

Electrical Wiring Diagram

Outdoor Unit Electrical Wiring Diagram

Provides the electrical wiring diagram for the outdoor unit, detailing connections and components.

Electrical Wiring Diagram of Transmission Booster

Details the electrical wiring diagram for the transmission booster, showing connections and components.

Refrigerant Circuit

Refrigerant Circuit Diagram

Presents the refrigerant circuit diagram for various outdoor unit models.

Principal Parts and Functions (Outdoor Unit)

Explains the principal parts and their functions in the outdoor unit, including compressor, sensors, and valves.

Control

Functions and Factory Settings of the Dipswitches

Details the functions and factory settings of dipswitches on the outdoor unit control board.

Outdoor Unit Dipswitch Functions

Explains functions of SW1, SW2, SW3, SW4, and SW5 dipswitches on the outdoor unit control board.

Outdoor Unit Dipswitch Functions (Continued)

Details SW3 and SW5 dipswitch functions, including defrost timer, temperature settings, and model selection.

Control: Unit Functions

INV Board Functions

Explains functions of the INV board, controlled via a short-circuit connector for error detection.

Indoor Unit Switch Functions (Dipswitches)

Details the functions of indoor unit dipswitches SW1 and SW2.

Remote Controller Switch Functions (MA)

Explains the functions of switches on the MA remote controller (PAR-20MAA) for settings like main/sub.

Control: Remote Controller Operations

ME Remote Controller Address Setting

Details how to set the remote controller address using the rotary switch on the ME remote controller.

Control: Outdoor Unit Operation

Outdoor Unit Control Methods

Explains the control method, startup sequence, initial control, and control at start-up of outdoor units.

Bypass Control (Solenoid Valves)

Explains the functions of bypass solenoid valves (SV1a and SV9) for high and low pressure bypass.

Compressor Frequency Control

Details compressor frequency control based on capacity, pressure limits, discharge temperature, and periodic control.

Defrost Operation Control

Explains the conditions for starting, stopping, and potential problems during defrost operation.

Refrigerant Recovery Control

Describes refrigerant recovery during heating and cooling operations to prevent accumulation.

Capacity Control of Outdoor Fan

Explains how the outdoor unit fan speed is controlled by the inverter based on required capacity.

Subcool Coil Control (LEV1)

Details subcool coil control using LEV1, considering various sensor inputs and operating conditions.

Refrigerant Flow Control (LEV2)

Explains refrigerant flow control using LEV2 for heating and unusual operating conditions.

Control at Initial Start-up

Describes the initial startup mode and its completion for various outdoor unit models.

Control: Operation Flow

Operation Flow Chart (Indoor Unit Modes)

Illustrates the mode determination flowchart for indoor units (cooling, heating, dry, fan).

Operation Flow Chart (Outdoor Unit Modes)

Shows the operation flow chart for outdoor units in cooling and heating modes, including error handling.

Test Run Mode

Items to be Checked Before a Test Run

Lists essential checks before starting a test run, including refrigerant leaks, wiring, and valve status.

Test Run Method (MA Remote Controller)

Provides step-by-step instructions for performing a test run using the MA remote controller (PAR-21MAA).

Operating Characteristics and Refrigerant Amount

Explains refrigerant characteristics and operating conditions crucial for adjusting refrigerant amount.

Adjusting the Refrigerant Amount

Details symptoms of over/undercharging and how to adjust refrigerant amount based on system conditions.

Refrigerant Amount Adjust Mode

Explains procedures for adjusting refrigerant amount based on sensor readings and operational modes.

Normal Symptoms During Operation

Lists symptoms that are considered normal during unit operation and their causes.

Standard Operation Data (Cooling)

Presents standard operating data for cooling mode across various outdoor unit models.

Standard Operation Data (Heating)

Provides standard operating data for heating mode across various outdoor unit models.

Troubleshooting

Error Code Lists

Lists error codes, preliminary codes, definitions, and searched units for system troubleshooting.

Responding to Error Display (Error Code 0403)

Details the cause, check method, and remedy for serial communication errors (Error Code 0403).

Responding to Error Display (Error Code 1102)

Explains the cause, check method, and remedy for discharge temperature faults (Error Code 1102).

Responding to Error Display (Error Code 1301)

Details the cause, check method, and remedy for low pressure faults (Error Code 1301).

Responding to Error Display (Error Code 1302)

Explains the cause, check method, and remedy for high pressure faults (Error Code 1302).

Responding to Error Display (Error Code 1500)

Details the cause, check method, and remedy for refrigerant overcharge faults (Error Code 1500).

Responding to Error Display (Error Code 2500)

Explains the cause, check method, and remedy for drain sensor submergence (Error Code 2500).

Responding to Error Display (Error Code 2502)

Details the cause, check method, and remedy for drain pump faults (Error Code 2502).

Responding to Error Display (Error Code 2503)

Explains the cause, check method, and remedy for drain sensor faults (Error Code 2503).

Responding to Error Display (Error Code 2600)

Details the cause, check method, and remedy for water leakage faults (Error Code 2600).

Responding to Error Display (Error Code 3121)

Explains the cause, check method, and remedy for out-of-range outside air temperature faults (Error Code 3121).

Responding to Error Display (Error Code 4102)

Details the cause, check method, and remedy for open phase faults (Error Code 4102).

Responding to Error Display (Error Code 4106)

Explains the cause, check method, and remedy for transmission power supply faults (Error Code 4106).

Responding to Error Display (Error Code 4109)

Details the cause, check method, and remedy for indoor unit fan operation errors (Error Code 4109).

Responding to Error Display (Error Code 4115)

Explains the cause, check method, and remedy for power supply signal sync errors (Error Code 4115).

Responding to Error Display (Error Code 4116)

Details the cause, check method, and remedy for RPM or motor errors (Error Code 4116).

Responding to Error Display (Error Codes 4220, 4225)

Explains causes and remedies for abnormal bus voltage drop and IPM/ground faults (Error Codes 4220, 4225).

Responding to Error Display (Error Codes 4220, 4225 - Logic Error)

Details causes and remedies for logic errors (Error Codes 4220, 4225).

Responding to Error Display (Error Codes 4230, 4220/4225)

Explains causes and remedies for heatsink overheat protection (4230) and related errors.

Responding to Error Display (Error Code 4240)

Details the cause, check method, and remedy for overload protection faults (Error Code 4240).

Responding to Error Display (Error Codes 4250, 4255)

Explains causes and remedies for IPM errors (4250) and fan motor/board issues (4255).

Responding to Error Display (Error Codes 4250, 4255 - Specific Faults)

Details causes and remedies for inverter output, grounding faults, and contactor issues for 4250/4255 errors.

Responding to Error Display (Error Codes 5101-5104)

Details causes and remedies for indoor/outdoor temperature sensor faults (Error Codes 5101-5104).

Responding to Error Display (Error Codes 5102-5107)

Explains causes and remedies for various sensor faults (TH2-TH7) and high-pressure sensor fault (5201).

Responding to Error Display (Error Codes 5110, 5201)

Details causes and remedies for heatsink temperature sensor fault (5110) and high-pressure sensor fault (5201).

Responding to Error Display (Error Codes 5301)

Explains causes and remedies for ACCT sensor faults (5301) and circuit faults.

Responding to Error Display (Error Codes 5301 - Specific Faults)

Details causes and remedies for IPM/loose ACCT connector and faulty ACCT wiring errors (5301).

Responding to Error Display (Error Codes 5701, 6201, 6202)

Explains causes and remedies for loose float switch connector (5701) and remote controller board faults (6201, 6202).

Responding to Error Display (Error Codes 6600, 6601)

Details causes and remedies for address overlap (6600) and polarity setting errors (6601).

Responding to Error Display (Error Code 6602)

Explains causes and remedies for transmission processor hardware errors (Error Code 6602).

Responding to Error Display (Error Codes 6603, 6606)

Details causes and remedies for transmission line bus busy errors (6603) and communication errors (6606).

Responding to Error Display (Error Code 6607)

Explains causes and remedies for no ACK errors (6607) in systems with one outdoor unit.

Responding to Error Display (Error Code 6607 - Multiple Units)

Details causes and remedies for no ACK errors (6607) in systems with multiple outdoor units.

Responding to Error Display (Error Code 6607 - System Controllers)

Explains causes and remedies for no ACK errors (6607) in systems connected to system controllers (MELANS).

Responding to Error Display (Error Code 6607 - System Controller Details)

Provides detailed causes and remedies for no ACK errors (6607) when connected to system controllers.

Responding to Error Display (Error Code 7100)

Explains causes and remedies for total capacity errors (Error Code 7100).

Responding to Error Display (Error Code 7101)

Details causes and remedies for capacity code setting errors (Error Code 7101).

Responding to Error Display (Error Code 7102)

Explains causes and remedies for wrong number of connected units errors (Error Code 7102).

Responding to Error Display (Error Code 7105)

Details causes and remedies for address setting errors (Error Code 7105).

Responding to Error Display (Error Code 7106)

Explains causes and remedies for attribute setting errors (Error Code 7106).

Responding to Error Display (Error Code 7110)

Details causes and remedies for connection information signal transmission/reception errors (Error Code 7110).

Responding to Error Display (Error Code 7111)

Explains causes and remedies for remote controller sensor faults (Error Code 7111).

Responding to Error Display (Error Code 7113)

Details causes and remedies for function setting errors (Error Code 7113).

Responding to Error Display (Error Code 7117)

Explains causes and remedies for model setting errors (Error Code 7117).

Responding to Error Display (Error Code 7130)

Details causes and remedies for incompatible unit combination errors (Error Code 7130).

Investigation of Transmission Wave Shape/Noise

Provides methods for investigating transmission wave shape and noise on the M-NET line.

Troubleshooting Principal Parts - High-Pressure Sensor

Details troubleshooting steps for the high-pressure sensor (63HS1) to check for failures.

Troubleshooting Principal Parts - High-Pressure Sensor (Details)

Provides detailed analysis, comparison with gauge pressure, and sensor configuration for high-pressure sensor.

Troubleshooting Principal Parts - Low-Pressure Sensor

Details troubleshooting steps for the low-pressure sensor (63LS) to check for failures.

Troubleshooting Solenoid Valves

Explains how to check solenoid valve operation (SV1a, SV5b, SV5c, SV9) and their functions.

Troubleshooting Outdoor Unit Fan

Provides troubleshooting steps for fan motor and electromagnetic contactor (52F) issues.

Troubleshooting Inverter Components

Details troubleshooting and remedies for inverter-related problems like board failure and loose connectors.

Inverter Circuit Component Checks

Provides simple checking procedures for IGBT module, rush current resistor, electromagnetic relay, and DC reactor.

Inverter-Related Problems: Troubleshooting and Remedies

Addresses inverter-related issues like electrolytic capacitor voltage, IPM damage, and wiring.

LED Monitor Display on the Outdoor Unit Board

How to Read the LED on the Service Monitor

Explains how to read the LED monitor, interpret numerical values, and flag displays.

LED Display at Initial Setting

Details the initial LED display information shown before settings are completed.

SW1 Item Display Mapping

Maps SW1 settings to corresponding LED display items (LD1-LD8) for outdoor unit operation status.

LED Monitor Data Interpretation

Explains how to interpret LED monitor data, including numerical values, flag displays, and initial settings.

SW1 Item Display Mapping (Continued)

Maps SW1 settings to display items (LD1-LD8) for outdoor unit operation status, including modes and errors.

SW1 Item Display Mapping (Data before Error)

Maps SW1 settings to display items for data before error conditions, showing temperatures and operation modes.

SW1 Item Display Mapping (Data before Error - Continued)

Maps SW1 settings to display items for data before error conditions, including pressures and temperatures.

SW1 Item Display Mapping (Data before Error - Continued)

Maps SW1 settings to display items for data before error conditions, covering compressor and fan operation.

SW1 Item Display Mapping (Indoor Unit Data)

Maps SW1 settings to display items for indoor unit data, including address, capacity, and operation mode.

SW1 Item Display Mapping (Indoor Unit Data - Continued)

Maps SW1 settings to display items for indoor unit data, including suction and liquid pipe temperatures.

SW1 Item Display Mapping (Indoor Unit Data - Gas Pipe Temp.)

Maps SW1 settings to display items for indoor unit gas pipe temperatures.

SW1 Item Display Mapping (Indoor Unit Data - Liquid Pipe Temp.)

Maps SW1 settings to display items for indoor unit liquid pipe temperatures.

SW1 Item Display Mapping (Indoor Unit Data - Operation Mode)

Maps SW1 settings to display items for indoor unit operation modes like Stop, Ventilation, Cooling, and Heating.

SW1 Item Display Mapping (Indoor Unit Data - Operation Mode Continued)

Maps SW1 settings to display items for indoor unit operation modes, including control statuses.

SW1 Item Display Mapping (Indoor Unit Data - Control Status)

Maps SW1 settings to display items for indoor unit control statuses like communication and capacity.

SW1 Item Display Mapping (Indoor Unit Data - Miscellaneous)

Maps SW1 settings to display items for indoor unit miscellaneous data, including compressor operation time.

SW1 Item Display Mapping (Indoor Unit Data - Miscellaneous Continued)

Maps SW1 settings to display items for indoor unit miscellaneous data, like compressor operation time and filter status.

SW1 Item Display Mapping (Indoor Unit Data - Filter/Operation Mode)

Maps SW1 settings to display items for indoor unit filter status and operation modes.

SW1 Item Display Mapping (Indoor Unit Data - Operation Mode)

Maps SW1 settings to display items for indoor unit operation modes, including Stop, Ventilation, Cooling, and Heating.

SW1 Item Display Mapping (Indoor Unit Data - Gas Pipe Temp.)

Maps SW1 settings to display items for indoor unit gas pipe temperatures.

SW1 Item Display Mapping (Indoor Unit Data - Liquid Pipe Temp.)

Maps SW1 settings to display items for indoor unit liquid pipe temperatures.

SW1 Item Display Mapping (Indoor Unit Data - Operation Mode)

Maps SW1 settings to display items for indoor unit operation modes, including Stop, Ventilation, Cooling, and Heating.

SW1 Item Display Mapping (Indoor Unit Data - Filter Status)

Maps SW1 settings to display items for indoor unit filter status and maintenance intervals.

SW1 Item Display Mapping (Indoor Unit Data - Filter Status Continued)

Maps SW1 settings to display items for indoor unit filter status.

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