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Mitsubishi Electric PURY-P400YGM-A User Manual

Mitsubishi Electric PURY-P400YGM-A
224 pages
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Models PURY-P200, P250, P300, P350, P400YGM-A
PURY-P450, P500, P550, P600, P650YGM-A
Service Handbook
AIR CONDITIONERS CITY MULTI

Table of Contents

Questions and Answers:

Mitsubishi Electric PURY-P400YGM-A Specifications

General IconGeneral
SeriesPURY
RefrigerantR410A
Power Supply380-415V, 50Hz
Operating Temperature (Cooling)-5°C to 46°C
Operating Temperature (Heating)-15°C to 24°C

Summary

Safety Precautions

Symbols used in the text

Defines warning and caution symbols used in the text of the manual.

Symbols used in the illustrations

Defines symbols used in illustrations to indicate actions, important instructions, grounding, and electric shock warnings.

Precautions for Handling Units for Use with R410A

Before Installing the Unit

Before Installing (Relocating) the Unit or Performing Electric Work

Before the Test Run

Read Before Servicing

[1] Items to Be Checked

Lists essential checks before commencing servicing operations.

[2] Necessary Tools and Materials

Details the tools and materials required for installation and servicing.

[3] Piping Materials

Specifies the types of copper pipes and their radial thickness requirements.

[4] Storage of Piping Material

Provides guidelines on proper storage locations and sealing of piping materials.

[5] Piping Machining

Explains the use of ester oil, ether oil, or alkylbenzene for flares and flange connections.

[6] Brazing

Outlines brazing procedures and precautions, emphasizing non-oxide brazing.

[7] Airtightness Test

Describes the procedure for pressurizing equipment with nitrogen and investigating leakage.

[8] Vacuuming

Details the vacuum pump requirements, degree of vacuum, and evacuation time.

[9] Vacuum Drying

Explains vacuum pump with reverse-flow check valve and special vacuum drying procedures.

[10] Changing Refrigerant

Specifies that R410A must be in a liquid state when charging.

[11] Remedies to be taken in case of a refrigerant leak

Provides guidance on additional refrigerant charging in case of leaks.

[12] Characteristics of the Conventional and the New Refrigerants

Compares chemical properties, composition, and pressure characteristics of refrigerants.

[13] Notes on Refrigerating Machine Oil

Details refrigerating machine oil types and the effects of contaminants in the system.

Restrictions

[1] Electrical Work & M-NET control

Provides attention points for electrical work and M-NET control wiring.

[2] Types of Switch Setting and Address Setting

Explains switch settings and address assignments for various units and controllers.

[3] Examples of system connection

Illustrates various system connection configurations for remote controllers.

Components of the Outdoor Unit

[1] Appearance of the Components and Refrigerant Circuit

Shows front and rear views of the unit, identifying key components and refrigerant circuit parts.

[2] Control Box

Illustrates the appearance and internal circuit boards of the control box.

[3] Circuit Board

Provides detailed views of the main board and INV board with component labels.

[4] BC controller (inside the panel)

Shows front and rear views of BC controllers, identifying components and connections.

[5] BC control box

Illustrates the BC controller control box and its components.

[6] BC controller board

Provides a detailed view of the BC controller board with labeled components.

Remote Controller

[1] Functions and Specifications of MA and ME Remote Controllers

Compares functions and specifications of MA and M-NET remote controllers.

[2] Group Setting and Interlocking Settings that are Made on an ME Remote Controller

Explains group setting and interlocking registration procedures for ME remote controllers.

[3] Interlocking Setting that is Made on the MA Remote Controller

Details the procedure for interlocking Lossnay units with MA remote controllers.

[4] Switching to the built-in Thermo on the remote controller

Explains how to switch to the built-in thermo function on the remote controller.

Electrical Wiring Diagram

[1] PURY-P200, P250, P300, P350, P400YGM-A

Presents the electrical wiring diagram for specific PURY model series.

[2] PURY-P450, P500, P550, P600, P650YGM-A

Provides the electrical wiring diagram for higher capacity PURY model series.

[3] CMB-P104V-G

Shows the electrical wiring diagram for the CMB-P104V-G BC controller.

[4] CMB-P105, 106V-G

Illustrates the electrical wiring diagram for CMB-P105 and 106V-G units.

[5] CMB-P108, 1010V-G

Details the electrical wiring diagram for CMB-P108 and 1010V-G units.

[6] CMB-P1013, 1016V-G

Provides the electrical wiring diagram for CMB-P1013 and 1016V-G units.

[7] CMB-P104V-GB

Shows the electrical wiring diagram for the CMB-P104V-GB BC controller.

[8] CMB-P108V-GB

Illustrates the electrical wiring diagram for CMB-P108V-GB BC controller.

[9] CMB-P108, 1010V-GA

Details the electrical wiring diagram for CMB-P108 and 1010V-GA units.

[10] CMB-P1013, 1016V-GA

Provides the electrical wiring diagram for CMB-P1013 and 1016V-GA units.

Refrigerant Circuit

[1] Refrigerant Circuit Diagram

Presents simplified diagrams of the refrigerant circuit for different unit types.

[2] Functions of Principal Parts

Explains the functions, specifications, and check methods for key components.

Control

[1] Dip Switch Functions and Their Factory Settings

Details dip switch functions and their factory settings for outdoor units and boards.

[2] Controlling the Outdoor Unit

Explains initial control, start-up control, bypass, frequency, and defrost operations.

12. BC controller control (CMB-P G, CMB-P GA, CMB-P GB)

Describes control logic for solenoid valves (SVA, SVB, SVC) and compressors (SVM1, SVM2).

13. Demand control

Explains how cooling/heating operations can be prohibited via external input.

[3] Operation Flow Chart

Provides flowcharts for determining indoor and outdoor unit operation modes.

Test Run

[1] Check Items before Test Run

Lists critical checks before initiating a test run, including refrigerant leaks and power supply.

[2] Test Run Method

Details the procedure for performing a test run using the remote controller.

[3] Operating Characteristics and Refrigerant Amount

Explains refrigerant amount's impact on operating characteristics and accumulator levels.

[4] Adjustment and Judgment of Refrigerant Amount

Provides symptoms and methods for judging and adjusting refrigerant amounts.

[5] Refrigerant Volume Adjustment Mode Operation

Describes the procedure for entering refrigerant volume adjustment mode.

[6] Symptoms that do not Signify Problems

Lists common symptoms that are not indicative of actual problems.

[7] Standard Operation Data (Reference Data)

Provides standard operating data for cooling operation across various models.

Troubleshooting

[1] Check Code List

Lists error codes, their meanings, and detection methods.

[2] Responding to Error Display on the Remote Controller

Details mechanical and communication/system errors and their troubleshooting steps.

IPM and ACCT/DCCT related errors

Covers errors related to IPM, ACCT, and DCCT sensors and circuits.

2. Communication/system errors

Addresses errors related to communication and system setup.

6608 No response abnormality

Describes the cause and countermeasures for a no-response communication error.

3. System error

Details system errors like total capacity, capacity code, and connection number issues.

7100 Total capacity abnormality

Explains issues when the total capacity of connected indoor units exceeds limits.

7101 Capacity code abnormality

Covers errors related to incorrect indoor unit model or switch settings.

7102 Error in the number of connected units

Addresses issues when the number of connected units exceeds system limitations.

7105 Address setting error

Details erroneous settings for outdoor unit and BC controller addresses.

7107 Branch port setting error

Explains errors related to incorrect branch port numbering or setting.

7110 Connection number setting abnormality

Covers issues with transmission booster or power supply for transmission lines.

7111 Remote control sensor abnormality

Addresses errors where the remote controller does not receive temperature data.

7113 Functional restriction error

Details errors related to disconnection of plugs on the main board.

7116 System error before flashing operation

Covers errors related to incorrect model-switching switch settings.

7117 Unset model error

Addresses errors when refrigerant pipes have not been washed.

7130 Different unit model error

Explains errors when units with different refrigerant systems are connected.

4. Trouble shooting according to the remote controller malfunction and the external input error

Guides troubleshooting for MA and M-NET remote controller malfunctions.

(1) In the case of MA remote controller

Troubleshooting steps for MA remote controller issues.

(2) In the case of the M-NET remote controller

Troubleshooting steps for M-NET remote controller issues.

3. Both for MA remote controller and M-NET remote controller

Troubleshooting for combined MA and M-NET remote controller systems.

[3] Investigation of Transmission Wave Shape/Noise

Details methods for investigating transmission wave shape and noise issues.

1. M-NET transmission

Explains symptoms and methods for confirming wave shape in M-NET transmission.

(3) Checking and measures to be taken

Provides measures against noise and checks for transmission line issues.

[4] Troubleshooting of Principal Parts

Covers troubleshooting for key components like sensors and valves.

1. Pressure sensor

Details troubleshooting procedures for high and low-pressure sensors.

2. Low-pressure pressure sensor (63LS)

Explains the low-pressure sensor configuration and troubleshooting steps.

3. Solenoid valve

Provides troubleshooting methods for solenoid valves (SV1-SV5).

4. Outdoor unit fan

Outlines checks for fan revolution, speed, and abnormal operation.

[5] Troubleshooting method of main parts of BC controller

Provides troubleshooting methods for BC controller parts like sensors and LEV.

(1) Pressure sensor

Details troubleshooting flowcharts for pressure sensors (PS1, PS3).

(2) Temperature sensor

Provides troubleshooting steps for temperature sensors (TH series).

(3) Troubleshooting flow chart for LEV · Solenoid valve

Guides troubleshooting for LEV and solenoid valve operations.

[6] Compressor Replacement Instructions (only P450-P650 types)

Provides step-by-step instructions for replacing the compressor.

[7] Collecting the Cooling Liquid from the Accumulator (Only P450-P650 types)

Details the procedure for collecting cooling liquid from the accumulator.

[8] BC controller service instruction

Provides service instructions for BC controller parts like panels, boxes, and sensors.

(1) Service panel

Instructions for removing the service panel.

(2) Control box

Instructions for checking and replacing the control box components.

(3) Thermistor (liquid pipe/gas pipe temperature detection)

Details procedures for checking and replacing thermistors.

(4) Pressure sensor

Provides steps for removing and replacing pressure sensors.

(5) LEV

Instructions for removing and replacing LEV components.

(6) Solenoid valve

Details procedures for removing and replacing solenoid valves.

10 LED display

[1] LED Monitor Display

Explains how to read LED monitor displays for service.

2. LED display at initial setting

Describes the model information displayed during initial setting.

3. Time data storage function

Explains the outdoor unit's clock function and saving error history data.

4. List of code on the LED monitor

Provides a comprehensive list of LED codes and their corresponding items.

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