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Mitsubishi Electric PURY-P450 User Manual

Mitsubishi Electric PURY-P450
224 pages
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Models PURY-P200, P250, P300, P350, P400YGM-A
PURY-P450, P500, P550, P600, P650YGM-A
Service Handbook
AIR CONDITIONERS CITY MULTI

Table of Contents

Questions and Answers:

Mitsubishi Electric PURY-P450 Specifications

General IconGeneral
Cooling Capacity45.0 kW
Heating Capacity50.0 kW
RefrigerantR410A
Sound Pressure Level (Outdoor Unit)62 dB(A)
Power Supply3-phase, 380-415V, 50Hz

Summary

Safety Precautions

Symbols used in the text

Explanation of warning and caution symbols used in the manual text.

Symbols used in the illustrations

Explanation of symbols used in diagrams and illustrations.

Before Installing the Unit

Before Installing (Relocating) the Unit or Performing Electric Work

Before the Test Run

Read Before Servicing

Items to Be Checked

Key items to verify before commencing service work on the unit.

Necessary Tools and Materials

Tools for R410A exclusive use

Tools required specifically for R410A systems, not interchangeable.

Tools for R410A with restrictions

Tools usable with R410A, but with specific limitations or requirements.

Tools for R22/R407C also usable with R410A

Tools compatible with both R22/R407C and R410A systems.

Tools not to be used with R410A

Tools that must not be used with R410A systems due to incompatibility.

Piping Materials

Storage of Piping Material

Storage location

Guidelines for storing refrigerant piping material indoors to prevent contamination.

Pipe sealing before storage

Instructions on sealing piping ends to protect against moisture and dirt.

Piping Machining

Brazing

Airtightness Test

Vacuuming

Vacuum pump with check valve

Requirement for a vacuum pump with a check valve to prevent oil backflow.

Standard degree of vacuum

Specifies the required vacuum level and pump maintenance.

Required accuracy of vacuum gauge

Details the necessary accuracy for the vacuum gauge.

Evacuating time

Recommended duration for evacuation process.

Operating procedure when vacuum pump is stopped

Steps to prevent oil backflow when stopping the vacuum pump.

Vacuum Drying

Vacuum pump with reverse-flow check valve (Photo 1)

Using a vacuum pump with a reverse-flow check valve to prevent oil backflow.

Standard of vacuum degree (Photos 1 and 2)

Specifies vacuum degree requirements and pump maintenance.

Required precision of vacuum gauge

Details the necessary vacuum gauge accuracy.

Evacuation time

Recommended evacuation duration for thorough drying.

Procedures for stopping vacuum pump

Correct procedure for stopping the vacuum pump to prevent issues.

Special vacuum drying

Procedure for special vacuum drying when standard methods are insufficient.

Changing Refrigerant

Remedies to be taken in case of a refrigerant leak

Characteristics of the Conventional and the New Refrigerants

Chemical property

Compares chemical properties of R410A with conventional refrigerants.

Refrigerant Composition

Details the composition of different refrigerants.

Pressure Characteristics

Compares pressure characteristics of R410A and R22.

Notes on Refrigerating Machine Oil

Refrigerating Machine Oil in the HFC Refrigerant System

Specifies the type of oil used with HFC refrigerants and its characteristics.

Effects of the Contaminants in the System

Explains how contaminants affect refrigerating machine oil and the system.

Restrictions

Electrical Work & M-NET control

Guidelines for electrical work and M-NET control system wiring and setup.

Types of Switch Setting and Address Setting

Switch setting

Information on setting DIP switches for unit configuration.

Address setting

Details on setting addresses for various controllers and units.

Examples of system connection

System using MA remote controller

Wiring diagrams and configurations for systems using MA remote controllers.

System Using the M-NET Remote Controller

System with the system controller connected to the transmission lines for centralized control

Wiring configuration for M-NET systems with centralized control.

Restrictions on Refrigerant Piping Length

Line-branch method

Details on piping configuration for line-branch systems.

Refrigerant piping size

Specifications for refrigerant pipe diameters based on unit capacity.

Connecting the BC controllers

Procedures for connecting BC controllers to outdoor units and indoor units.

Components of the Outdoor Unit

Appearance of the Components and Refrigerant Circuit

Visual identification of outdoor unit components and refrigerant circuit layout.

Control Box

Circuit Board

Main board

Description of the main circuit board components and connectors.

INV board

Details on the inverter board components and connections.

FAN board

Information on the FAN board components and connections.

Relay board (RELAY BOARD)

Description of the relay board components and functions.

Relay board (RELAY02-BOARD)

Details on the second relay board components and functions.

Filter board

Information on the filter board components and connections.

G/A board

Details on the G/A board components and functions.

BC controller (inside the panel)

BC control box

BC controller board

Remote Controller

Comparison of Functions and Specifications of MA and ME Remote Controllers

Comparison of features between MA and M-NET remote controllers.

Selecting the Best Type of Remote Controller

Guidance on choosing between MA and M-NET controllers for optimal system performance.

Group Setting and Interlocking Settings that are Made on an ME Remote Controller

Group setting/interlocking setting

Procedure for setting groups and interlocks using an ME remote controller.

Remote controller functions selection

Operation mode display selection mode

How to select and change the operation mode display.

Room temperature display selection mode

Options for selecting room temperature display or no display.

Set temperature range limit mode

How to set temperature range limits for cooling and heating.

Interlocking Setting that is Made on the MA Remote Controller

Lossnay interlocking setting

Specific steps for interlocking Lossnay units with the MA remote controller.

Switching to the built-in Thermo on the remote controller

Selecting the position of temperature detection by the indoor unit

How to select the temperature sensor source for the indoor unit.

Electrical Wiring Diagram

PURY-P200, P250, P300, P350, P400YGM-A

Electrical wiring diagram for specific PURY model series.

PURY-P450, P500, P550, P600, P650YGM-A

Electrical wiring diagram for specific PURY model series.

CMB-P104V-G

Electrical wiring diagram for CMB-P104V-G.

CMB-P105, 106V-G

Electrical wiring diagram for CMB-P105, 106V-G.

CMB-P108, 1010V-G

Electrical wiring diagram for CMB-P108, 1010V-G.

CMB-P1013, 1016V-G

Electrical wiring diagram for CMB-P1013, 1016V-G.

CMB-P104V-GB

Electrical wiring diagram for CMB-P104V-GB.

CMB-P108V-GB

Electrical wiring diagram for CMB-P108V-GB.

CMB-P108, 1010V-GA

Electrical wiring diagram for CMB-P108, 1010V-GA.

CMB-P1013, 1016V-GA

Electrical wiring diagram for CMB-P1013, 1016V-GA.

Refrigerant Circuit

Refrigerant Circuit Diagram

Diagram illustrating the refrigerant flow path within the system.

Functions of Principal Parts

Outdoor Unit

Description of the functions and specifications of outdoor unit components.

Indoor Unit

Description of the functions and specifications of indoor unit components.

BC controller

Functions of the BC controller, including G type specifics.

GA type

Functions and specifications specific to the GA type BC controller.

GB type

Functions and specifications specific to the GB type BC controller.

Dip Switch Functions and Their Factory Settings

Outdoor unit

Dip switch settings for the outdoor unit and main board.

INV board

Dip switch settings for the inverter board.

FAN board

Dip switch settings for the fan board.

Indoor unit

DIP switch settings for indoor units, including model and capacity selection.

BC controller (main board)

DIP switch settings for the BC controller main board.

Remote controller

Switch settings for remote controllers, including main/sub and display options.

Controlling the Outdoor Unit

Initial control

Initial sequence and priority of operations when the unit is powered on.

Control at start-up

Control parameters during the initial start-up phase.

Bypass control

Operation of bypass solenoid valves (SV1, SV2, SV3) for pressure regulation.

Frequency control

How compressor frequency is controlled based on system demands.

Defrost operation control

Procedures and conditions for initiating and completing defrost operations.

Refrigerant recovery control

Steps for recovering refrigerant to prevent accumulation in indoor units.

Outdoor unit fan

Control methods for the outdoor unit fan speed and operation.

Cooling/heating circuit control and an overview of the functions of system equipment

Operation mode

Indoor unit operation modes

Available operation modes for indoor units (cooling, heating, dry, fan, stop).

Outdoor unit operation modes

Available operation modes for outdoor units.

Patterns of the auto cooling-heating changeover operation

How the system automatically switches between cooling and heating modes.

BC controller control (CMB-P G, CMB-P GA, CMB-P GB)

SV A, SV B, SV C control

Control logic for solenoid valves A, B, and C based on operating mode.

SVM1 control

Control logic for SVM1 based on operating mode.

LEV control

Control logic for LEV based on operation mode and superheat.

SVM2 control (Type GA only)

Control logic for SVM2, specific to GA type units.

Demand control

Operation Flow Chart

Flow to determine the mode

Flowchart detailing how the indoor unit determines its operation mode.

Outdoor unit (Cooling only, heating only, cooling main, heating main operations)

Flowchart for outdoor unit operations in various modes.

BC controller (Cooling only, heating only, cooling main, heating main operations)

Flowchart for BC controller operations in various modes.

Operation under each mode

Cooling operation

Detailed steps and checks for cooling operation.

Heating operation

Detailed steps and checks for heating operation.

Dry operation

Detailed steps and checks for dry operation.

Test Run

Check Items before Test Run

Essential checks before performing a test run on the unit.

Test Run Method

Step-by-step procedure for conducting a test run.

Operating Characteristics and Refrigerant Amount

Operating characteristics and refrigerant amount

Relationship between operating conditions and refrigerant amount.

Adjustment and Judgment of Refrigerant Amount

Symptom

Symptoms indicating excess or lack of refrigerant.

Refrigerant volume

How to check and judge refrigerant volume based on operating conditions.

Amount of additional refrigerant to be charged

Refrigerant Volume Adjustment Mode Operation

Procedure

Steps for entering and performing refrigerant volume adjustment.

Refrigerant Adjustment Method

Symptoms that do not Signify Problems

Standard Operation Data (Reference Data)

Cooling operation

Reference data for cooling operations under standard conditions.

Heating operation

Reference data for heating operations under standard conditions.

Troubleshooting

Check Code List

List of error codes, their meanings, and detection methods.

Intermittent fault check code (only for outdoor unit)

List of fault codes specific to intermittent issues in outdoor units.

Responding to Error Display on the Remote Controller

Procedures for responding to error messages displayed on the remote controller.

Inverter related defect identification and countermeasures

Outdoor unit transmission power source circuit failure judgment

Trouble shooting according to the remote controller malfunction and the external input error

In the case of MA remote controller

Troubleshooting steps for MA remote controller malfunctions.

In the case of the M-NET remote controller

Troubleshooting steps for M-NET remote controller malfunctions.

Both for MA remote controller and M-NET remote controller

Troubleshooting common to both MA and M-NET remote controllers.

System error

MA remote control transmission

Symptoms caused by infiltration of noise on transmission cable

How noise affects MA remote control transmission.

Confirmation of transmission specifications and waveform

Verifying MA remote control transmission specifications and waveforms.

Investigation of Transmission Wave Shape/Noise

M-NET transmission

Analyzing M-NET transmission wave shapes and noise issues.

Checking and measures to be taken

Procedures for checking and mitigating noise issues.

Troubleshooting of Principal Parts

Pressure sensor

Methods for diagnosing and troubleshooting pressure sensor failures.

Low-pressure pressure sensor (63LS)

Specific troubleshooting steps for the low-pressure sensor.

Solenoid valve

Troubleshooting procedures for solenoid valves (SV1, SV2, SV3, SV4, SV5).

In the case of 21S4a,21S4b (4-way switching valve)

Troubleshooting steps for the 4-way switching valve.

Check valve block

Checking the function and flow through check valve blocks.

Outdoor unit fan

Troubleshooting fan motor issues, including speed control and abnormal operation.

Troubleshooting method of main parts of BC controller

Pressure sensor

Flowchart for diagnosing pressure sensor issues on the BC controller.

Temperature sensor

Troubleshooting procedures for thermistor sensors used by the BC controller.

Troubleshooting flow chart for LEV 00 Solenoid valve

Flowchart for diagnosing LEV and solenoid valve issues.

Solenoid valve (SVA, SVB, SVC)

Troubleshooting steps for solenoid valves SVA, SVB, and SVC.

BC controller transformer

Checking the BC controller transformer for proper operation.

LEV

Indoor, BC controller LEV

Understanding LEV operation and troubleshooting using pulse signals.

Judgment methods and likely failure mode

Methods for judging LEV operation and identifying failure modes.

Inverter and compressor

Inverter related defect identification and countermeasures

Identifying and resolving inverter-related defects and compressor issues.

Trouble measures when main power breaker tripped

Steps to take when the main power breaker trips.

Simple checking procedure for individual components of main inverter circuit

Procedures for checking individual components of the main inverter circuit.

Intelligent power module (IPM)

Checking the IPM module for proper resistance and function.

Diode stack

Checking the diode stack for resistance and proper function.

Caution at replacement of inverter parts

Precautions for replacing inverter components, including wiring and grease application.

Control circuit

Control power source function block

Overview of the control power source and its function blocks.

Outdoor unit transmission power source circuit failure judgment

Refrigerant Leak

Leak spot: In the case of extended pipe for indoor unit (Cooling season)

Procedure for finding refrigerant leaks in indoor unit extended piping during cooling.

Leak spot: In the case of outdoor unit (Cooling season)

Procedure for finding refrigerant leaks in the outdoor unit during cooling.

Leak spot: In case of extended pipe for indoor unit (Heating season)

Procedure for finding refrigerant leaks in indoor unit extended piping during heating.

Leak spot: In the case of outdoor unit (Heating season)

Procedure for finding refrigerant leaks in the outdoor unit during heating.

Compressor Replacement Instructions (only P450-P650 types)

BC controller service instruction

Service panel

Steps for removing and replacing the service panel.

Control box

Procedures for accessing and checking the control box components.

Thermistor (liquid pipe/gas pipe temperature detection)

Replacing thermistors for liquid and gas pipe temperature detection.

Pressure sensor

Replacing pressure sensors on the BC controller.

LEV

Replacing LEV components on the BC controller.

Solenoid valve

Replacing solenoid valves on the BC controller.

LED display

LED Monitor Display

How to read and interpret the LED monitor display.

Time data storage function

Functionality related to storing time data and system controller time settings.

List of code on the LED monitor

Table detailing LED codes and their corresponding meanings for monitoring.

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