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Mitsubishi Electric PUZ-HA30NKA User Manual

Mitsubishi Electric PUZ-HA30NKA
128 pages
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SERVICE MANUAL
CONTENTS
1. REFERENCE MANUAL ····························· 2
2. SAFETY PRECAUTION ·····························2
3. FEATURES ············································· 6
4. SPECIFICATIONS ···································· 7
5. DATA······················································ 9
6. OUTLINES AND DIMENSIONS ················· 13
7. WIRING DIAGRAM ································· 16
8. WIRING SPECIFICATIONS ······················ 19
9.
REFRIGERANT SYSTEM DIAGRAM
············ 23
10. TROUBLESHOOTING ····························· 26
11. EASY MAINTENANCE FUNCTION ············ 79
12. FUNCTION SETTING ······························ 81
13.
MONITORING THE OPERATION DATA BY THE REMOTE CONTROLLER
·· 83
14. DISASSEMBLY PROCEDURE ·················· 92
15. REMOTE CONTROLLER ························105
No. OCH750
REVISED EDITION-A
R410A
November 2020
Note:
• This manual describes ser-
vice data of the outdoor units
only.
PUZ-HA24NHA1
PUZ-HA30NKA
PUZ-HA36NKA
PUZ-HA42NKA1
PARTS CATALOG (OCB750)
[Model Name]
[Service Ref.]
PUZ-HA24NHA1
PUZ-HA30NKA
PUZ-HA36NKA
PUZ-HA42NKA1
SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS
PUZ-HA30NKA
PUZ-HA36NKA
PUZ-HA42NKA1
PUZ-HA24NHA1
Revision:
Some descriptions have
been modified
in REVISED
EDITION-A
.
OCH750 is void.

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Questions and Answers:

Mitsubishi Electric PUZ-HA30NKA Specifications

General IconGeneral
BrandMitsubishi Electric
ModelPUZ-HA30NKA
CategoryAir Conditioner
LanguageEnglish

Summary

Safety Precautions

Always Observe for Safety

Essential safety precautions to follow before and during repair services.

Cautions Related to New Refrigerant

Specific safety guidelines for working with R410A refrigerant, emphasizing proper handling and tools.

Cautions for Refrigerant Piping Work

Precautions for refrigerant piping work, including pipe thickness, flare dimensions, and tool requirements for R410A.

Features

Chargeless System

Describes the pre-charged refrigerant system for piping length at shipment, eliminating additional charging work.

Specifications

Data

Refilling Refrigerant Charge (R410A: oz, kg)

Table detailing refrigerant charge amounts for various piping lengths and models.

Compressor Technical Data

Technical data for compressors, including model, motor output, RLA, LRA, and starter type.

Noise Criterion Curves

Graphical representation of noise levels (SPL) across different frequency bands for cooling and heating modes.

Standard Operation Data

Table of standard operational data including electrical, refrigerant, and temperature specifications for different models.

Outlines and Dimensions

Wiring Diagram

Wiring Specifications

Indoor Unit Power Supplied From Outdoor Unit

Illustrations and specifications for power supply wiring patterns between indoor and outdoor units.

Separate Indoor Unit/Outdoor Unit Power Supplies

Wiring patterns and specifications for systems where indoor and outdoor units have separate power supplies.

Indoor – Outdoor Connecting Cable

Guidelines for indoor-outdoor connecting cable lengths and types.

M-NET Wiring Method

Instructions on M-NET wiring, including points to notice, grounding, and transmission wire specifications.

Refrigerant System Diagram

Refrigerant Collecting (Pump Down)

Procedure for pump-down operation to collect refrigerant before relocating or disposing of the unit.

Start and Finish of Test Run

Instructions for performing test runs, including setting operation modes and starting/stopping the unit.

Troubleshooting

Troubleshooting

Summary of actions for reoccurring and non-reoccurring troubles based on self-diagnosis check codes.

Check Point Under Test Run

Pre-test run checks, including refrigerant leak, connections, polarity, and impedance measurements.

Errors Detected by Unit Other Than Indoor Unit

Lists error codes and symptoms for outdoor unit and communication errors detected by indoor units.

Self-Diagnosis Action Table

Table detailing causes and judgments for abnormalities detected when power is turned on.

Troubleshooting by Inferior Phenomena

Troubleshooting guide for common phenomena like remote controller issues, abnormal sounds, and insufficient capacity.

Symptoms: "Please Wait" Displayed on Remote Controller

Diagnosis flow and causes for the "Please Wait" display on the remote controller during startup.

Symptoms: Nothing Displayed on Remote Controller

Troubleshooting steps for when the remote controller display shows nothing, checking power supply and wiring.

Symptoms: Nothing Displayed on Remote Controller (2)

Further diagnosis for blank remote controller display, checking LED status and refrigerant address.

Symptoms: Nothing Displayed on Remote Controller (3)

Additional troubleshooting for blank remote controller display, checking LED status and voltage.

Frequent Calls From Customers

Unit Does Not Operate At All

Responding to customer calls about the unit not operating at all, including power supply and restart issues.

Sound Comes Out From the Air Conditioner

Explains normal operational sounds like escaping gas, cracking, buzzing, ticking, and water flow.

Something is Wrong with the Airflow Direction

Describes airflow direction changes during cooling and heating, and issues with vane movement.

Water or Moisture is Expelled from the Outdoor Unit

Explains white mist from indoor unit and water expulsion from outdoor unit, plus battery issues.

How to Check the Parts

How to Check the Parts

Guides on checking various components like thermistors, solenoid valves, motors, and expansion valves using a multimeter.

Check Method of DC Fan Motor (Fan Motor/Outdoor Controller Circuit Board)

Procedure for checking DC fan motor and outdoor controller circuit board when the fan does not rotate.

How to Check the Components

Detailed charts and graphs for checking thermistor resistance values at various temperatures.

Linear Expansion Valve (HA24)

Explains the operation, pulse signals, and connection of the linear expansion valve for HA24 models.

Linear Expansion Valve (HA30/36/42)

Describes the operation, pulse signals, and connection of the linear expansion valve for HA30/36/42 models.

How to Attach and Detach the Coil of Linear Expansion Valve

Step-by-step instructions on how to safely attach and detach the coil of the linear expansion valve.

Emergency Operation

Emergency Operation Procedure

Step-by-step guide to perform emergency operation by setting specific switches and pins.

Test Point Diagram

Test Point Diagram

Diagrams illustrating test points on the outdoor controller circuit board for troubleshooting.

Outdoor Power Circuit Board

Detailed diagram of the outdoor power circuit board for PUZ-HA24NHA1, showing components and test points.

Outdoor Power Circuit Board (HA30/36)

Detailed diagram of the outdoor power circuit board for PUZ-HA30NKA/PUZ-HA36NKA, showing components and test points.

Outdoor Power Circuit Board (HA42)

Detailed diagram of the outdoor power circuit board for PUZ-HA42NKA1, showing components and test points.

Function of Switches, Connectors and Jumpers

Function of Switches

Explanation of the functions and settings of various DIP switches (SW1, SW4, SW5, SW6, SW8, SW9) on the outdoor unit.

Function of Connector

Description of the function and effective timing of the emergency operation connector (CN31).

Special Function

Details on low-level sound priority mode and on-demand control using external signals or switches.

Display Function of Inspection for Outdoor Unit

Explains how LED indicators on the outdoor controller board display abnormalities and status.

Easy Maintenance Function

Smooth Maintenance

Function to display maintenance data like heat exchanger temperature and compressor current for easier inspection.

Guide for Operation Condition

Guide to check operation conditions by comparing temperature differences and using graphs for diagnosis.

Function Setting

Unit Function Setting by the Remote Controller

Instructions on how to set unit functions like temperature detection, filter sign, and vane settings via remote controller.

Monitoring Operation Data by the Remote Controller

How to "Monitor the Operation Data"

Procedure for monitoring operation data by requesting specific codes via the remote controller.

Request Code List

Comprehensive list of request codes for monitoring various operational data and settings.

Detail Contents in Request Code

Detailed explanations for request codes related to operation state, indoor/outdoor unit control, and compressor frequency.

Disassembly Procedure

Removing the Service Panel and Top Panel

Step-by-step guide with photos for removing the service panel and top panel of the outdoor unit.

Removing the Electrical Parts Box

Instructions for removing the electrical parts box, including disconnecting wires and connectors.

Removing the Thermistor <Liquid> (TH3) and Thermistor <2-phase pipe> (TH6)

Procedure for removing thermistors TH3 and TH6, noting replacement of TH6 with TH7.

Removing the High Pressure Switch (63H)

Steps for removing the high pressure switch (63H), including refrigerant recovery and pipe disconnection.

Removing the Compressor (MC)

Detailed procedure for removing the compressor, including associated parts and refrigerant recovery.

Removing the Base Heater

Steps for removing the base heater, including motor support and associated connectors.

Removing the Service Panel and Top Panel (HA30/36/42)

Guide for removing service and top panels for PUZ-HA30NKA/HA36NKA/HA42NKA1 models.

Removing the Electrical Parts Box (HA30/36/42)

Instructions for removing the electrical parts box for HA30/36 and HA42 models.

Removing the Thermistor <2-phase pipe> (TH6) and Thermistor <Ambient>(TH7)

Procedure for removing thermistors TH6 and TH7 for HA30/36 and HA42 models.

Removing the Thermistor <Discharge> (TH4)

Steps to remove thermistor TH4 for HA30/36 models.

Removing the Thermistor <Liquid> (TH3), Thermistor <Suction> (TH32), Thermistor <Comp. surface> (TH33)

Procedure for removing thermistors TH3, TH32, and TH33 for HA30/36 models.

Removing the 4-way Valve Coil (21S4), and Linear Expansion Valve Coil (LEV-A, LEV-B, LEV-C)

Steps for removing the 4-way valve coil and LEV coils for HA30/36 models.

Removing the Reactor (DCL)

Procedure for removing the reactor (DCL) for HA30/36 and HA42 models.

Remote Controller

Remote Controller Functions

Explains the functions of the remote controller buttons and display icons for basic operation.

Error Information

How to view and reset error codes displayed on the remote controller, including contact information.

Service Menu

Guide to accessing and navigating the Service Menu, including password entry and available options.

Test Run

Procedure for performing test runs for different modes and checking auto vane function.

Function Setting

Instructions for setting indoor unit functions like refrigerant address, unit number, and modes via the remote controller.

Error History

How to view and delete error history records from the remote controller.

Self-Diagnosis

Procedure for performing self-diagnosis, checking unit status, and resetting error history.

Remote Controller Check

Guide to diagnose the remote controller itself for faults and communication issues.

Smooth Maintenance

How to use the "Smooth maintenance" function to view operational data and aid in inspection.

Request Code

Instructions on using request codes to monitor specific operation data, thermistor temperatures, and error history.

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