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Mitsubishi Heavy Industries BD2G User Manual

Mitsubishi Heavy Industries BD2G
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MANUAL
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MITSUBISHI
TRACTOR
BD2G
TRACTOR
SHOVEL
BS3G
+
MITSUBISHI
I"-
HEAVY
INDUSTRIES,
LTD.

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Mitsubishi Heavy Industries BD2G Specifications

General IconGeneral
BrandMitsubishi Heavy Industries
ModelBD2G
CategoryEngine
LanguageEnglish

Summary

Serial Number Locations

BD2G Serial Number Identification

Details on where to find chassis and engine serial numbers for the BD2G model.

BS3G Serial Number Identification

Details on where to find chassis and engine serial numbers for the BS3G model.

BD2G Major Components Overview

BD2G Operating Controls

Steering, Transmission, and Brake Controls

Explains the function and operation of steering, transmission, and brake controls.

Accelerator and Clutch Pedal Operation

Details the operation of the accelerator and clutch pedals.

BD2G Blade Controls

Blade Angling and Tilt Lever Operation

Describes the power angling/tilt and power tilt control levers.

BD2G Gauges, Indicators, and Switches

Monitoring Systems and Warning Indicators

Explains OK monitor, test switch, and warning lamps functions.

Gauges, Meters, and Control Switches

Covers water temperature, service meter, fuel gauges, and various switches.

BD2G Fuses and Warning Lamp Functions

Fuse Box Layout and Purpose

Details the fuse box layout and the function of each fuse.

Warning Indicator Meanings and Actions

Explains the meaning and action for indicator lamps like alternator and oil pressure.

BD2G Other Controls and Features

Horn Switch and Operator Seat Adjustments

Describes the horn switch and operator seat adjustments.

BS3G Major Components Overview

BS3G Operating Controls

Steering, Transmission, and Brake Controls

Explains the function and operation of steering, transmission, and brake controls.

Accelerator and Clutch Pedal Operation

Details the operation of the accelerator and clutch pedals.

BS3G Bucket Controls

Bucket Control Lever and Safety Lock Operation

Describes the operation of the bucket control lever and safety lock.

BS3G Gauges, Indicators, and Switches

Monitoring Systems and Warning Indicators

Explains OK monitor, test switch, and warning lamps functions.

Gauges, Meters, and Control Switches

Covers water temperature, service meter, fuel gauges, and various switches.

BS3G Fuses and Warning Lamp Functions

Fuse Box Layout and Purpose

Details the fuse box layout and the function of each fuse.

Warning Indicator Meanings and Actions

Explains the meaning and action for indicator lamps like alternator and oil pressure.

BS3G Other Controls and Features

Horn Switch and Operator Seat Adjustments

Describes the horn switch and operator seat adjustments.

Maintenance Precautions and Safety Guidelines

General Servicing and Measurement Advice

Provides general advice for special servicing and measurement intervals.

Accident Prevention During Maintenance

Details safety measures to avoid accidents during maintenance tasks.

Safety Precautions for Maintenance Operations

Operational Safety Rules and Warnings

Covers safety tags, keeping personnel clear, ventilation, and hot parts.

Handling Hazardous Materials and Environment

Advises on handling battery electrolyte, fuel, and hot exhaust pipes safely.

Preparation for Machine Use and Operation

Pre-Operation Checks and Fluid Levels

Lists essential checks for bolts, fluids, electrical systems before operation.

Initial Machine Break-in and Operation Advice

Advises on break-in period, warming up, and engine revving.

Engine Starting and Stopping Procedures

Engine Start-up Process and Warnings

Details the steps for starting the engine, including pre-start checks and warnings.

Engine Shutdown Process and Cautions

Outlines the procedure for safely stopping the engine with cautions.

Moving the Machine Operation

Procedures for DD and DPS Control Systems

Explains how to move the machine using DD and DPS control systems.

Steering Operation and Safety Precautions

Steering Techniques and Control Methods

Describes how to perform turns and handle steering clutches.

Steering Safety Warnings and Cautions

Provides cautions regarding sharp turns and foot placement on pedals.

Changing Speed and Direction Procedures

DD and DPS System Operation for Speed/Direction Changes

Details how to change speed or direction using DD and DPS controls.

Machine Stopping and Parking Safety Procedures

Stopping Procedures for DD and DPS Systems

Explains how to stop the machine using DD and DPS systems.

Parking and Unattended Machine Safety Guidelines

Covers safe practices when leaving the machine or parking on slopes.

Operating Techniques for Terrain and Obstacles

Maneuvering on Slopes and Obstacles

Guides on operating uphill, downhill, over obstacles, and shifting on slopes.

Operational Stability Warnings and Cautions

Warns against exceeding stability limits and free-wheeling downhill.

Operating in Various Terrains and Conditions

Mud, Water, Rocky, and Snow Operation

Advises on operating in mud, water, rocky terrain, and snow.

Swamp Model Operation and Maintenance

Provides specific advice for swamp and ultra swamp model operation.

Stripping and Leveling Operations

Leveling Safety Precautions and Cautions

Details cautions for stripping/leveling and securing the bucket.

Machine Transporting and Loading Procedures

Transport Regulations and Loading Safety

Covers regulations, platform/ramp use, and securement during transport.

Special Conditions: Cold Weather Operation

Cold Weather Lubricants, Fuels, Coolant, and Battery Care

Advises on lubricants, fuels, coolant, and battery maintenance in cold weather.

Cold Weather Starting and Post-Operation Care

Details engine starting procedures and post-operation care in cold.

Special Conditions: Hot Weather and Dusty Operation

Hot Weather Operation and Maintenance Advice

Covers operation, lubrication, battery, coolant, and post-operation in hot weather.

Dusty Environment Operation and Cleaning

Advises on cleaning air cleaners, breathers, and radiator in dusty conditions.

Recommended Fuels and Lubricants Chart

Factory-Filled Lubricants List

Battery Maintenance and Services

Battery Inspection, Charging, and Installation

Covers battery inspection, charging, and safe removal/installation.

Jump-Starting Procedures and Safety

Details the correct procedure for jump-starting a vehicle.

Machine Storage Procedures and Care

Short and Long-Term Storage Guidelines

Provides instructions for storing the machine short-term and long-term.

Storage Care and Release Procedures

Details care during storage and steps for releasing the machine from storage.

Engine Troubleshooting: Starter Issues

Engine Cranking or Slow Cranking Problems

Diagnoses causes and solutions for starter not cranking or cranking slowly.

Engine Troubleshooting: No Start Condition

Engine Cranks But Fails to Start Diagnosis

Provides troubleshooting steps for when the engine cranks but does not start.

Engine Troubleshooting: Power Loss and Smoke Analysis

Diagnosing Engine Power Loss Causes

Identifies causes for reduced engine power, such as oil grade or fuel issues.

Interpreting Engine Exhaust Smoke Colors

Explains the meaning of white or blue exhaust smoke.

Engine Troubleshooting: Exhaust, Fuel, and Oil Consumption

Black or Gray Exhaust Smoke Causes and Solutions

Lists reasons for black or gray exhaust smoke and their solutions.

High Fuel and Oil Consumption Troubleshooting

Addresses causes for excessive fuel or oil consumption.

Engine Troubleshooting: Oil Pressure Warning Light

Low Oil Pressure Indicator Causes and Actions

Details reasons why the engine oil pressure warning lamp glows and corrective actions.

Chassis Troubleshooting: Main Clutch [DD]

Main Clutch [DD] Performance Issues Diagnosis

Diagnoses issues like clutch slips, drags, and abnormal oil temperature.

Transmission Troubleshooting: [DD] System Issues

Transmission [DD] Shifting and Engagement Problems

Addresses problems like chattering, hard shifting, and clutch drags.

Transmission Troubleshooting: Gears and Noise Issues

Gear Slip-Out-of-Mesh and Noisy Operation Diagnosis

Diagnoses causes for gears slipping or noisy transmission operation.

Transmission Troubleshooting: [DPS] System Issues

Transmission [DPS] Performance Problems Diagnosis

Covers overheating, no power, and noisy operation in the DPS transmission.

Steering Clutch Troubleshooting

Steering Clutch Slip, Drag, and Brake Issues Diagnosis

Diagnoses problems related to steering clutch slips, drags, and brake engagement.

Component Troubleshooting: Final Drives, Tracks, and Implement

Final Drive, Track, and Implement Issues Diagnosis

Addresses problems with sprocket wear, track looseness, and implement operation.

Periodical Replacement of Safety Parts

Safety Parts Replacement Schedule and Guidelines

Lists safety-critical parts like hoses that require periodic replacement.

Maintenance Schedule Overview

Daily Checks and 250-Hour Service

Details daily pre-operation checks and 250-hour or monthly maintenance items.

Maintenance Schedule: Periodic Intervals

500-Hour, 1000-Hour, and 2000-Hour Service

Lists maintenance tasks for 500, 1000, and 2000-hour intervals.

Maintenance Schedule: Initial Service

Initial 100-Hour Service for New Machines

Outlines the maintenance required after the first 100 service hours.

Daily Maintenance Walk-Around Checks

Pre-Operation Inspection Items and Legend

Lists components to inspect before operating the machine and explains symbols.

Daily Fluid Level Checks

Engine, Transmission, Hydraulic, and Coolant Level Checks

Details checks for oil and coolant levels in various systems.

Daily Control Checks and Adjustments

Pedal and Lever Operation and Adjustment Checks

Covers checks for brake, inching, clutch pedals, and transmission control levers.

Daily Track and Implement Condition Checks

Track Adjustment and Implement Inspection

Details track adjustment and implement wear/damage inspection.

250-Hour Maintenance: Belts and Battery Checks

Fan Belt Tension and Battery Electrolyte Level Checks

Instructions for checking fan belt tension and battery electrolyte level.

250-Hour Maintenance: Implement Lubrication

Lubrication Points for Implement Components

Identifies fittings for lubricating implement parts on BS3G and straight blade.

500-Hour Maintenance: Filters and Fluid Services

Fuel Tank, Fuel Pump, Final Drive, Air Cleaner, Engine Oil Maintenance

Details tasks for 500-hour service including strainer wash, filter wash, oil checks.

1000-Hour Maintenance: Filters and Joints Service

Engine Oil Filter, Fuel Filter, and Universal Joint Service

Covers changing engine oil filter, fuel filter, and lubricating the universal joint.

2000-Hour Maintenance: Drive Train Oil Changes

Oil Changes for Main Clutch, Damper, Bevel Gear, and Transmission Cases

Details oil change procedures for various drive train components.

2000-Hour Maintenance: Filters, Fluids, and Coolant Service

Transmission Filter, Hydraulic Fluid, Radiator Coolant, Air Cleaner Service

Covers transmission filter, hydraulic fluid, coolant, and air cleaner maintenance.

Required Maintenance Procedures

Air Cleaner Element Cleaning and Inspection

Provides instructions for cleaning and inspecting the air cleaner element.

Fuel System Priming Procedure and Safety

Details the steps for priming the fuel system after filter changes or fuel depletion.

Track Adjustment Procedures

Adjusting Track Sag and Tension

Explains how to loosen and adjust track sag and tension.

Steering Clutch Adjustment Procedures

Clutch Lever Position and Clearance Adjustments

Details adjustments for steering clutch lever position and clearance.

Pedal Adjustment Procedures

Brake and Inching Pedal Adjustments

Covers adjusting the free play and stroke of brake and inching pedals.

Control Linkage Adjustment Procedures

Clutch Pedal, Clutch Brake, and Transmission Lever Adjustments

Details adjustments for clutch pedal, clutch brake, and transmission control lever.

Blade Tip Angle Adjustment Procedure

Adjusting Blade Angle for Digging Action

Explains how to adjust the blade tip angle for different digging actions.

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