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Mitsubishi Heavy Industries
Engine
ES
Mitsubishi Heavy Industries ES User Manual
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SERVICE
MANUAL
MITSUBISHI
DIESEL
ENGINE
S4E
(
for
BD2F
.
BS3F
)
•
MITSUBISHI
~
HEAVY
INDUSTRIES,
LTD.
2
Table of Contents
Table of Contents
4
Service Guide
6
Recommended Periodical Servicing Schedule
8
Construction and Function
10
Description
12
Crankcase
21
Cylinder Head
22
Main Moving Parts
24
Timing Gear Train
25
Lubrication System
27
Fuel System
28
Electrical Equipment
43
Maintenance and Adjustment
52
Inspection and Adjustment of Engine Proper
52
Crankcase
52
Cylinder Head
56
Timing Mechanism
66
Fuel System
70
Cooling System
83
Electrical Equipment
84
Bench Tests
89
Disassembly and Reassembly
92
Hints for Facilitating Disassembly-Reassembly Work
94
Engine Dismounting and Mounting
94
Rocker Arnls and Rocker Shaft
94
Cylinder Head
96
Timing Gears
100
Lubrication System
102
Cooling System (Water Pump Complete with Thermostat)
105
Flywheel and Ring Gear
107
Fuel Filter
109
Injection Nozzles
109
Injection Pump and Governor
111
Engine Proper
125
Starter
133
Alternator and Regulator Unit
137
Table of Contents
180
Operating Principle
182
Description
184
Damper
185
Transmission
186
Operation
187
Hydraulic Control Circuit for the Transmission
189
Gear Shifting
190
Inching Operation
190
Testing and Adjustment
192
Preliminary Steps
197
Trouble Diagnosis by Oil Pressure Readings
197
Testing the Control Valve Unit
200
Bench Test Criteria for Transmission Oil Pump
201
Adjustment of Steering Clutch Brakes
203
Clutch Pedal Adjustment
203
DPS Control Lever Adjustment
204
Maintenance Standards
206
Bolt Tightening Torque
207
Transmission
207
Transmission Control Valve
209
Disassembly
212
Disassembly and Reassembly
212
Accumulator Valve (Disassembly and Reassembly)
234
Directional Selector Valve (Disassembly and Reassembly)
234
Main Relief Valve (Disassembly and Reassembly)
234
Safety and Pilot Valve (Disassembly and Reassembly)
234
Speed Selector Valve (Disassembly and Reassembly)
234
Valve Housing (Disassembly and Reassembly)
234
Special Service Tools
239
Table of Contents
242
Flywheel Clutch
243
Transmission (Direct Drive)
245
Clutch Lubrication Oil Pump
247
Brake
248
Steering Clutches
249
Final Drives
251
Frame
253
Front Idlers
255
Recoil Springs
256
Track Carrier Rollers
257
Track Rollers
258
Tracks
259
Hydraulic Pump
261
Hydraulic Control Valve (BD2F)
262
Hydraulic Control Valve (BS3F)
264
Hydraulic Tank
266
Lift Cylinders (BS3F)
267
Dump Cylinders (BS3F)
268
Blade Lift Cylinders (BD2F)
269
Bucket and Linkage (BS3F)
270
Blade (BD2F)
271
Table of Contents
276
Preliminaly Steps for Servicing Work
278
Radiator Guard (Removal and Mounting) (BD2F)
279
Radiator (Removal and Mounting)
279
Radiator Guard and Radiator
279
Radiator Guard (Removal and Mounting) (BS3F)
279
Engine
282
Universal Joint
285
Transmission
286
Transmission Assembly (Removal and Mounting)
286
Transmission Control Lever and Cover (Disassembly and Reassembly)
286
Main Drive Shaft (Disassem Bly and Reassembly)
289
Bevel Gear Shaft (Disassembly and Reassembly)
294
Flywheel Clutch
297
Clutch Housing Assembly and Clutch Disc Assembly
297
Installation
298
Clutch Brake (Disassembly and Reassembly)
299
Main Drive Shaft (Disassembly and Reassembly)
300
Clutch Filter and Oil Pump (Removal and Installation)
302
Clutch Cover and Pressure Plate (Disassembly and Reassembly)
304
Release Lever Height Adjustment
305
Steering Clutches and Brakes
306
Steering Clutch and Brake Assembly (Removal and Installation)
306
Steering Clutch (Disassembly and Reassembly)
307
Bevel Gear and Shaft (Disassembly and Reassembly)
309
Bevel Gear-To-Piniontooth Contact Adjustment
311
Bevel Gear Shaft Bearing Preload Adjustment
311
Method of Backlash Adjustment
312
Method of Tooth Contact Adjustment
312
Final Drive
314
How to Slacken the Track Chain
317
Track (Disassembly and Reassembly)
317
Undercarriage
317
Carrier Roller (Removal and Installation)
320
Carrier Roller (Disassembly and Reassembly)
321
Recoil Spring (Disassem Bly and Reassem Bly)
322
Recoil Spring (Removal and Installation)
322
Front Idler (Disassembly and Reassembly)
324
Front Idler (Removal and Installation)
324
Floating Seal Disassembly and Reassembly
326
How to Service the Floating Seal
326
Gear Pump (Disassembly and Reassembly)
327
Hydraulic Pump (Removal IMD Installation)
327
Hydraulic System
327
Hydraulic Tank (Disassembly and Reassembly)
328
Hydraulic Tank (Removal and Installation) (BD2F)
328
Hydraulic Tank (Removal and Installation) (BS3F)
328
Hydraulic Control Valve (Disassembly and Reassembly) (BD2F)
330
Hydraulic Control Valve (Disassembly and Reassembly) (BS3F)
330
Lift Cylinder (Removal and Installation) (BS3F)
334
Dump Cylinder (Removal and Installation) (BS3F )
335
How Tofit Seal to Piston
336
Special Service Tools
338
5
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Mitsubishi Heavy Industries ES Specifications
General
Brand
Mitsubishi Heavy Industries
Model
ES
Category
Engine
Language
English
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