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Mitsubishi Heavy Industries L2 Service Manual
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MITSUBISHI
DIESEL
EN
GINE
SERVICE
MANUAL
L
2/L3
MODELS
MITSUBISHI
HEAVY
INDUSTRIES,
LTD
08/2004
2
Table of Contents
Table of Contents
6
General
13
Engine Model and Engine Number
13
Model, Classification and Use
13
Engine Model Embossment and Engine Number Stamp
13
External View
15
Engine L2
15
Engine L3
16
Features
17
Aim of Development
17
Features of the New Series
17
Specifications
19
Maintenance
20
Engine Oil and Oil Filter
20
Retightening the Cylinder Head Bolts
22
Adjusting the Valve Clearance
23
Adjusting the Fan Belt Tension
24
Bleeding Air from the Fuel System
24
Replacing the Fuel Filter
25
Checking and Adjusting Injection Timing
27
Adjusting the Engine Speeds
28
Checking and Adjustment of Nozzles
29
Troubleshooting
32
Hints on Using the Trouble-Diagnosis Chart
32
Hard Starting
33
Knocking
34
Overheating
35
Black-Smoky Exhaust
36
Unsteady Idling
37
Low Output
38
Engine Main Parts
40
General
41
Specifications
41
Special Tools
42
Rocker Arms and Rocker Shaft
43
Disassembly
43
Removal and Installation
44
Inspection
44
Cylinder Head
45
Disassembly
45
Removal
46
Inspection and Repair
47
Replacement of Valve Guide
47
Service Manual Mitsubishi L-Series Diesel Engines ENGLISH
48
Repair of Valve Seat
48
Installation
49
Valves and Valve Springs
50
Disassembly
50
Engine Main Parts
50
Removal
51
Inspection and Repair
51
Installation
52
Inlet Manifold and Exhaust Manifold
53
Disassembly
53
Inspection
53
Gear Case and Oil Pump
55
Disassembly
55
Removal
56
Inspection
56
Replacement of Front Oil Seal
57
Replacement of Governor Shaft Bushings
57
Inspection of Governor System
58
Disassembly and Reassembly of Governor Levers
58
Installation of Gear Case Assembly
59
Timing Gears
60
Disassembly
60
Removal
61
Inspection
61
Installation of Timing Gears
62
Camshafts (Valve and Injection Pump)
63
Disassembly
63
Removal of Valve Camshaft
64
Inspection
65
Installation
66
Piston and Connection Rod
67
Disassembly
67
Removal
68
Inspection
69
Installation
70
Crankshaft
74
Disassembly
74
Removal
75
Inspection
75
Replacement of Crankshaft Rear Oil Seal
77
Installation
78
Cylinder Block
79
Disassembly
79
Inspection
80
Reboring of Cylinder
80
Lubrication System
82
Fuel System
86
Governor System
98
Cooling System
106
Electrical System
118
Tightening Torque Chart and Sealant Chart
153
Tightening Torque for Main Bolts
153
Tightening Torque for Common Bolts and Nuts
153
Sealant Chart
153
Special Tools
155
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Mitsubishi Heavy Industries L2 Specifications
General
Brand
Mitsubishi Heavy Industries
Model
L2
Category
Engine
Language
English
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