Mitsubishi MOTORS Lancer Evolution 2008 User Manual

GROUP INDEX
1
BODY CONSTRUCTION . . . . . . . . .
2
BODY DIMENSIONS . . . . . . . . . . . . .
3
WELDED PANEL REPLACEMENT. .
4
CORROSION PROTECTION . . . . . .
5
SYNTHETIC-RESIN PARTS . . . . . . .
6
BODY COLOR . . . . . . . . . . . . . . . . . .
9
BASE OF BODY REPAIR . . . . . . . . .
2008
MITSUBISHI
LANCER EVOLUTION
BODY
REPAIR MANUAL
FOREWORD
This manual has been prepared for the use of all
service mechanics engaged in the body repair service.
Body dimensions, welded panel replacement
procedures, body sealing application instructions, and
all the other information required to provide quick and
accurate body repair service are contained herein.
One especially important point is the welding method.
All of the vehicleís original strength and durability can
be maintained by following the welding procedures
contained in this manual.
Now that, in order to maximize the efficiency of the
repair work, first, both the extent of the damage and
the replacement parts that are needed must be
calculated accurately, and then the actual work must
be performed accurately and efficiently.
The
following also available, and should be used in
conjunction with this manual.
TECHNICAL INFORMATION MANUAL
MSSP-260B-2008
SERVICE MANUAL MSSP-206B-2008
PARTS CATALOG BUM6Y108A_
Mitsubishi Motors Corporation reserves the right to make changes in
design or to make additions to or improvements in its products without
imposing any obligations upon itself to install them on its products
previously manufactured.
©2007 Mitsubishi Motors Corporation
All Rights, Reserved
Printed in USA
MSSP-460B-2008

Mitsubishi MOTORS Lancer Evolution 2008 Specifications

General

Brand	Mitsubishi MOTORS
Model	Lancer Evolution 2008
Category	Automobile
Language	English

Summary

2008 Mitsubishi Lancer Evolution Body Construction

Body Components Identification

Detailed list and diagrams of all body components.

Body Construction Characteristics and Features

Key design features and structural characteristics of the vehicle body.

Vehicle Body Dimensions and Measurement Methods

Body Dimension Measurement Techniques

Explains projected and actual dimension measurement methods.

Type A Projected Body Dimensions

Detailed projected dimensions for underbody, front, and rear sections.

Type B Actual Body Dimensions

Detailed actual measurements for underbody, front, side, and rear sections.

Base of Body Repair Principles and Techniques

Detailed Welding Techniques and Requirements

Explains electric resistance spot welding, MIG, TIG, and gas welding.

Standard Body Repair Procedures

Step-by-step guide for panel cutting, spot weld removal, and finishing.

Synthetic-Resin Parts Repair Procedures

Flowchart and steps for repairing damaged plastic body parts.

Corrosion Protection Application in Repair

Factory treatments and repair-time anticorrosion measures.

Welded Panel Replacement Procedures

Ultra High Strength Steel Plate Handling

Front Sidemember Partial Replacement

Front Pillar Panel Replacement

Front Pillar Partial Replacement Steps

Center Pillar Panel Replacement Guide

Side Sill Panel Replacement Procedures

Quarter Outer Panel Replacement

Quarter Inner Panel Replacement

Quarter Inner Partial Replacement

Aluminum Panel Repair and Painting

Characteristics, repair, and painting of aluminum body panels.

Corrosion Protection Measures

Body Sealing Locations and Application

Undercoat Application Locations