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Mitsubishi F5M41 User Manual

Mitsubishi F5M41
98 pages
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GENERAL INFORMATION 22B-0-3
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1. SPECIFICATIONS 22B-1-1
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TRANSMISSION MODEL TABLE 22B-1-1
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GEAR RATIO TABLE 22B-1-2d
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SERVICE SPECIFICATIONS 22B-1-2d
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SEALANTS AND ADHESIVES 22B-1-2e
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LUBRICANTS 22B-1-3
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SNAP RINGS, SPACERS AND THRUST PLATE
ADJUSTMENT 22B-1-4
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TORQUE SPECIFICATIONS 22B-1-9
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2. SPECIAL TOOLS 22B-2-1
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3. TRANSMISSION <F5M41> 22B-3-1
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4. TRANSMISSION <F5M42, W5M42> 22B-4-1
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5. INPUT SHAFT <F5M41> 22B-5-1
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6. INPUT SHAFT <F5M42, W5M42> 22B-6-1
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7. OUTPUT SHAFT <F5M41> 22B-7-1
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8. OUTPUT SHAFT <F5M42, W5M42> 22B-8-1
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9. REVERSE IDLER GEAR <F5M42, W5M42> 22B-9-1
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10. SPEEDOMETER GEAR 22B-10-1
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11. SELECT LEVER 22B-11-1
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12. CONTROL HOUSING 22B-12-1
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13. CLUTCH HOUSING 22B-13-1
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14. TRANSMISSION CASE 22B-14-1
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15. DIFFERENTIAL <F5M41, F5M42>,
FRONT DIFFERENTIAL <W5M42> 22B-15-1
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16. CENTER DIFFERENTIAL <W5M42> 22B-16-1
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17. TRANSFER <W5M42> 22B-17-1
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22B-0-1
MANUAL
TRANSMISSION
F5M41, F5M42, W5M42
CONTENTS
PWEE9508-G
E
Jun. 2000Mitsubishi Motors Corporation Revised

Table of Contents

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Mitsubishi F5M41 Specifications

General IconGeneral
BrandMitsubishi
ModelF5M41
CategoryAutomobile Parts
LanguageEnglish

Summary

General Information

Specifications

Transmission Model Tables

Lists transmission model details across multiple years, including gear ratio and engine.

Gear Ratio and Service Specifications

Details gear ratios for transmission types and component end play/backlash limits.

Sealants and Adhesives

Lists specified sealants and adhesives for transmission and transfer components.

Lubricants

Specifies lubricants for transmission and transfer drive shaft and oil seal lip areas.

Snap Rings and Spacers Adjustment

Details part numbers for snap rings and spacers used for adjustment procedures.

Torque Specifications

Lists torque values in Nm for various transmission and transfer bolts and nuts.

Special Tools

Transmission Special Tools

Lists installer adapters, handles, and oil seal installers for transmission components.

Transfer Special Tools

Lists tools for installing and removing transfer oil seals and bushes.

Transmission <F5M41>

Transmission F5M41 Disassembly and Reassembly Overview

Illustrates and lists components for F5M41 transmission disassembly and reassembly.

Transmission F5M41 Disassembly Service Points

Details specific procedures and precautions for removing sealing caps, cases, and shafts.

Transmission F5M41 Reassembly Service Points

Covers installation and adjustment procedures for various internal components and housing.

Transmission <F5M42, W5M42>

Transmission F5M42/W5M42 Disassembly and Reassembly Overview

Illustrates and lists components for F5M42/W5M42 transmission disassembly and reassembly.

Transmission F5M42/W5M42 Disassembly Service Points

Details procedures for removing sealing caps, transmission cases, and shift components.

Transmission F5M42/W5M42 Reassembly Service Points

Covers installation and adjustment procedures for shafts, shift components, and housing.

Input Shaft <F5M41>

Input Shaft F5M41 Disassembly and Reassembly

Illustrates and lists components for F5M41 input shaft disassembly and reassembly.

Input Shaft F5M41 Disassembly Service Points

Details procedures for removing bearings, hubs, and sleeves from the input shaft.

Input Shaft F5M41 Reassembly and Inspection

Covers installation of seals, rings, hubs, sleeves, and inspection of components.

Input Shaft <F5M42, W5M42>

Input Shaft F5M42/W5M42 Disassembly and Reassembly

Illustrates and lists components for F5M42/W5M42 input shaft disassembly and reassembly.

Input Shaft F5M42/W5M42 Service Points

Details procedures for bearing, gear, sleeve, hub, and ring installation and inspection.

Output Shaft <F5M41>

Output Shaft F5M41 Disassembly and Reassembly

Illustrates F5M41 output shaft components for different synchronizer configurations.

Output Shaft F5M41 Service Points

Details procedures for bearing, sleeve, hub, ring, and spring installation and inspection.

Output Shaft <F5M42, W5M42>

Output Shaft F5M42/W5M42 Disassembly and Reassembly

Illustrates F5M42/W5M42 output shaft components for various synchronizer types.

Output Shaft F5M42/W5M42 Service Points

Covers installation and inspection of bearings, gears, sleeves, hubs, springs, and rings.

Reverse Idler Gear <F5M42, W5M42>

Reverse Idler Gear Disassembly and Reassembly

Illustrates and lists components for reverse idler gear disassembly and reassembly.

Speedometer Gear

Speedometer Gear Disassembly and Reassembly

Illustrates and lists components for speedometer gear disassembly and reassembly.

Select Lever

Select Lever Disassembly and Reassembly

Illustrates and lists components for select lever disassembly, reassembly, and dust cover installation.

Control Housing

Control Housing Disassembly and Reassembly

Details components and procedures for control housing disassembly, reassembly, and pin installation.

Clutch Housing

Clutch Housing Disassembly and Reassembly

Covers removal and installation of outer races, seals, and bushings for the clutch housing.

Transmission Case

Transmission Case Disassembly and Reassembly

Details procedures for installing oil seals, needle bearings, and bushings in the transmission case.

Differential <F5M41, F5M42>, Front Differential <W5M42>

Differential and Front Differential Service

Covers disassembly, reassembly, backlash measurement, and component installation for differentials.

Center Differential <W5M42>

Center Differential Service

Details procedures for center differential disassembly, reassembly, and backlash adjustment.

Transfer <W5M42>

Transfer Disassembly and Reassembly

Covers disassembly and reassembly of transfer components including oil seals and air breather.

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