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MK Diamond Products MK-101-24 User Manual

MK Diamond Products MK-101-24
52 pages
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10.2011
MK-101-24
OWNERS MANUAL &
OPERATING INSTRUCTIONS
www.mkdiamond.com
Caution: Read all safety and operating instructions before
using this equipment. This owners manual MUST
accompany the equipment at all times.
Revision 101
Manual Part No. 169689
MK-101-24

Other manuals for MK Diamond Products MK-101-24

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MK Diamond Products MK-101-24 Specifications

General IconGeneral
BrandMK Diamond Products
ModelMK-101-24
CategorySaw
LanguageEnglish

Summary

Introduction

Safety

Safety Messages

Explains the meaning of DANGER, WARNING, CAUTION safety messages.

General Safety Precautions and Hazard Symbols

Lists general safety precautions and symbols to follow to prevent injury.

California Proposition 65 Message

Warns about chemicals in dust generated by cutting and grinding.

Hazard Symbols

Details symbols for electrical shock, rotating parts, over speed, and rain exposure.

Electrical Requirements and Grounding Instructions

Provides critical safety information for electrical connections and grounding.

Safety Label Locations

Identifies the location and meaning of various safety labels on the saw.

Tile Saw Specific Warnings

Highlights specific safety warnings related to tile saw operation and maintenance.

Product Specification

Unpacking

Transport

Provides instructions and cautions for safely moving the MK-101-24 tile saw.

Stand (Optional)

Details how to set up and use the optional MK Diamond Stand with the saw.

Assembly

Cutting Head Installation

Step-by-step guide for installing the cutting head assembly onto the saw.

Diamond Blade Installation

Instructions for safely installing or changing the diamond blade.

Adjustable Cutting Guide Installation

How to install the adjustable cutting guide for precise cuts.

Splash Guard Installation

Steps to install the splash guard for safety during operation.

Water Pump Preparation

Instructions for preparing and connecting the water pump for cooling.

Setup

Pre-start Inspection

Essential checks before operating the saw to ensure safety and functionality.

Connecting the Water Pump

Detailed instructions on how to connect the water pump for cooling.

Water Pump Setup for Operation

Explains the two methods for setting up the water pump: external source or re-circulation.

External Water Source

Preferred method for water pump cooling using an external supply.

Re-circulation

Method for water pump cooling using the saw's water basin.

Setup for Operation

Final checks and power connection procedures before starting operation.

Portable Generator

Requirements for using a portable generator to power the saw.

Electric Receptacle

Guidance on using GFCI protected receptacles for safe power connection.

Set Cutting Depth

How to adjust the cutting head to set the desired blade depth.

Operation

Cutting Straight Edges

Step-by-step guide for performing straight cuts on tiles.

Diagonal Cutting (Optional)

How to perform diagonal cuts using an optional guide.

45° Miter Cutting (Optional)

Instructions for making 45° miter cuts using a specific guide.

Off-angle Cutting (Optional)

Procedures for making cuts at angles other than 45° using a protractor.

Adjustment

Adjusting the Cutting Head

Instructions on how to adjust the cutting head position for different tile sizes.

Adjusting the Post for Maximum Cutting Length

How to reposition the post for maximum cutting length.

Cleanup

Maintenance

Maintenance Following Use

Daily maintenance tasks to extend the saw's lifespan and ensure performance.

Monthly Maintenance

Scheduled maintenance tasks to be performed monthly for optimal operation.

Flow Adjustment

How to adjust the water flow to the diamond blade.

Blade Dressing

Procedure for dressing the diamond blade to maintain cutting efficiency.

Diamond Blade Change-out

Step-by-step guide for replacing the diamond blade.

Micro-V Belt Inspection, Adjustment and Replacement

Procedures for inspecting, adjusting, and replacing the micro-V belt.

Troubleshooting

Blade will not cut properly

Solutions for issues where the blade is not cutting effectively.

Movable Cutting Table Does Not Move Correctly

Troubleshooting steps for a misaligned or stuck cutting table.

Cooling Flow

Steps to diagnose and fix issues with the blade cooling system.

Blade Stops Turning

Solutions for when the saw blade stops rotating during operation.

Blade Alignment Procedure

Guides for realigning the blade and cutting table for accurate cuts.

Horizontal Rough Alignment

How to perform initial rough alignment for straight cuts.

Horizontal Alignment Verification

Steps to verify that horizontal alignment is correct.

90° Alignment Verification

Procedure to ensure the blade cuts perpendicular to the table.

Exploded View

Cutting Head Assembly

Diagram showing the breakdown of the cutting head components.

Table Assembly Single Roller Wheel

Diagram illustrating the table assembly and its roller wheel parts.

Parts List

Accessories

Lists all accessory parts available for the MK-101-24.

Frame

Lists parts related to the main frame and basin of the saw.

Post

Lists parts associated with the saw's post assembly.

Stop

Lists parts for the cutting head stop mechanism.

Belt Guard

Lists parts for the belt guard assembly.

Blade Guard Assembly

Lists parts for the blade guard.

Motor

Lists parts related to the saw's motor.

Cutting Head

Lists all components of the cutting head assembly.

Table

Lists parts for the main cutting table.

Roller Wheel

Lists parts for the table's roller wheel assembly.

Theory of Diamond Blades

Types of Cutting

Explains the principles behind diamond blade cutting and types of cutting (dry/wet).

Accessories

Ordering

Ordering Information

Provides details on how to order parts and products directly from MK Diamond.

Return Materials Policy

Outlines the procedure and requirements for returning purchased items.

Packaging Instructions

Instructions on how to properly package items for return or shipping.

Authorized Service Centers

Information on locating authorized service centers for repair and support.

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