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MK Diamond Products MK-101 User Manual

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60 pages
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12.2015
Part # 151991
MK-101 TILE SAW
OWNER’S MANUAL, PARTS LIST &
OPERATING INSTRUCTIONS
www.mkdiamond.com
Caution: Read all safety and operating instructions
before using this equipment. This owner’s manual
MUST accompany the equipment at all times.
Revision 111
Manual Part# 153754

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MK Diamond Products MK-101 Specifications

General IconGeneral
BrandMK Diamond Products
ModelMK-101
CategorySaw
LanguageEnglish

Summary

Introduction to MK-101 Tile Saw

MK-101 Tile Saw Safety

Safety Messages Explained

Explains the meaning of DANGER, WARNING, and CAUTION safety messages.

Damage Prevention and Information Messages

Explains damage prevention messages and informative notes for equipment use.

General Safety Precautions and Hazard Symbols

Lists general safety precautions and hazard symbols to follow during operation.

Silica Dust Warning

Details hazards of crystalline silica dust and necessary respiratory precautions.

California Proposition 65 Message

Lists chemicals known to cause cancer or birth defects in California.

Electric Motor Safety

Safety precautions specifically for the electric motor and its operation.

Electrical Requirements and Grounding Instructions

Details electrical safety requirements and proper grounding procedures for the saw.

Safety Label Locations

Shows the location and describes the content of safety labels on the saw.

MK-101 Tile Saw Product Specifications

General Specifications

Provides general details about the MK-101 Tile Saw's design and capabilities.

Motor Specifications

Lists technical specifications for the saw's motor, including voltage, amperage, and RPM.

MK-101 Tile Saw Assembly

Unpacking the MK-101 Tile Saw

Instructions for carefully unpacking the saw and its components after delivery.

Contents of the MK-101 Package

Lists all items included in the MK-101 tile saw container.

Cutting Head Installation

Step-by-step guide for correctly installing the cutting head assembly.

Diamond Blade Installation

Instructions for safely and correctly installing the diamond blade onto the saw.

Adjustable Cutting Guide Installation

How to install the adjustable cutting guide for precise cuts.

Splash Guard Installation

Steps for attaching the splash guard to the blade guard.

Water Pump Preparation

Instructions on how to prepare and connect the water pump for operation.

Transporting the MK-101 Tile Saw

Using the MK Diamond Stand

MK-101 Tile Saw Setup Procedures

Pre-Start Inspection Checklist

Essential checks to perform before starting the saw for operation.

Connecting the Water Pump

How to properly connect the water pump to the saw's motor.

Water Pump Setup for Operation

Explains two methods for setting up the water pump: external or re-circulation.

External Water Source Setup

Describes the preferred method of cooling using an external water source.

Water Re-circulation Setup

Details the re-circulation method for water pump operation and maintenance.

Portable Generator Requirements

Specifies minimum requirements for using a portable generator with the saw.

Ground Fault Circuit Interrupter (GFCI) Usage

Information and requirements for using a GFCI with the MK-101 saw.

Setting the Cutting Depth

Instructions for adjusting the cutting head to set the desired cutting depth.

MK-101 Tile Saw Operation

Cutting Straight Edges

Step-by-step guide for performing straight cuts on tiles.

Diagonal Cutting Procedures

Instructions for making diagonal cuts using an angle guide.

45° Miter Cutting Guide

Guide for performing 45-degree miter cuts using the appropriate guide.

Off-Angle Cutting Instructions

How to make cuts at angles other than 45 degrees using a protractor.

MK-101 Tile Saw Adjustments

Adjusting the Cutting Head

Procedures for adjusting the cutting head's position for different tile sizes.

Adjusting the Post for Maximum Cutting Length

Steps to adjust the post position for achieving maximum cutting length.

MK-101 Tile Saw Cleanup

MK-101 Tile Saw Maintenance

New Maintenance Procedures

Initial maintenance tasks required after purchase and first operation.

Maintenance Following Each Use

Routine maintenance steps to perform after each use to extend saw life.

Monthly Maintenance Schedule

Maintenance tasks that should be performed on a monthly basis.

Flow Adjustment for Cooling

How to adjust the water flow to the diamond blade.

Blade Dressing Procedure

Procedure for dressing the diamond blade to maintain optimal cutting efficiency.

Diamond Blade Change Out

Step-by-step instructions for removing and installing a diamond blade.

Belt Inspection, Adjustment, and Replacement

Guide for inspecting, adjusting, and replacing the V-belt.

MK-101 Tile Saw Troubleshooting

Blade Will Not Cut Properly

Solutions for common issues where the blade is not cutting correctly.

Movable Cutting Table Issues

Troubleshooting steps for when the movable cutting table does not move correctly.

Cooling Flow Problems

Diagnosing and fixing problems related to the saw's cooling system flow.

Blade Stops Turning

Troubleshooting steps for when the saw's blade stops rotating during operation.

Exploded View Diagrams

Saw Assembly Exploded View

Exploded view diagram of the main saw assembly.

Frame Assembly Exploded View

Exploded view diagram of the saw's frame assembly.

Table Assembly Exploded View

Exploded view diagram of the saw's table assembly.

Cutting Head Assembly Exploded View

Exploded view diagram for Cutting Head Part# 158478.

Cutting Head Assembly Exploded View (Second Type)

Exploded view diagram for Cutting Head Assembly Part# 158191.

Blade Guard Assembly Exploded View

Exploded view diagram of the blade guard assembly.

Roller Wheel Assembly Exploded View

Exploded view diagram of the roller wheel assembly.

Parts List for MK-101 Tile Saw

Saw Assembly Parts List

List of parts for the main saw assembly with part numbers.

Frame Assembly Parts List

List of parts for the frame assembly with part numbers.

Table Assembly Parts List

List of parts for the table assembly with part numbers.

Cutting Head Parts List

List of parts for Cutting Head Part# 158478.

Cutting Head Assembly Parts List (Second Type)

List of parts for Cutting Head Assembly Part# 158191.

Blade Guard Assembly Parts List

List of parts for the blade guard assembly.

Roller Wheel Assembly Parts List

List of parts for the roller wheel assembly.

MK-101 Tile Saw Accessories

Ordering and Return Information

Ordering Parts and Products

Information on how to order MK Diamond products and parts.

Return Materials Policy

Policy and procedures for returning products purchased from MK Diamond.

Packaging Instructions for Returns

Guidelines for securely packaging items for return shipping.

Authorized Service Centers

Information on how to find authorized service centers for repairs.

MK-101 Tile Saw Warranty Information

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