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Mold-Masters TempMaster M3 Series User Manual

Mold-Masters TempMaster M3 Series
261 pages
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User Manual
version 1
Original Instrucons

Table of Contents

Questions and Answers:

Mold-Masters TempMaster M3 Series Specifications

General IconGeneral
BrandMold-Masters
ModelTempMaster M3 Series
CategoryLaboratory Equipment
LanguageEnglish

Summary

Section 1 - Introduction

1.1 Intended Use

Describes the M3 controller's purpose and intended application in hot runner plastic molding.

1.7 Units of Measure and Conversion Factors

Lists units of measure and their conversion values for system parameters.

Section 2 - Global Support

2.1 Corporate Offices

Provides contact information for Mold-Masters global and regional offices.

Section 3 - Safety

3.2 Safety Hazards

Details common safety hazards associated with injection molding equipment.

3.3 Operational Hazards

Outlines potential hazards during the operation of the equipment.

3.4 General Safety Symbols

Explains typical safety symbols used for warnings and cautions.

3.6 Lockout Safety

Covers procedures for safely de-energizing equipment during maintenance.

Section 4 - Overview

4.1 Specification

Lists the general technical specifications of the M3 controller and console.

4.4 Screen Layout and Navigation

Explains the user interface layout and navigation elements of the controller.

4.15 The Display Screen

Details the functions and uses of the main display screen.

4.17 Modes of Operation

Describes the different operational modes like Run, Standby, Startup, and Shutdown.

Section 5 - Setup

5.2 Create a New Tool

Guides the user through the process of creating a new tool configuration.

5.3 Configure the Control Cards

Explains how to configure detected control cards and set zone types.

5.5 Configure the Parameters and Settings

Details how to adjust tool and system parameters for optimal performance.

5.6 Set Zone Temperature

Provides instructions on setting or changing the temperature for individual or multiple zones.

5.8 Melt Leakage Detection

Explains the setup and operation of the melt leakage detection system.

Section 6 - Operation

6.1 Switch On the Controller

Step-by-step guide on powering up the M3 controller.

6.3 Login or Logout

Covers the procedures for logging into and out of the controller system.

6.5 Control Modes for All Zones

Details the various control modes available for managing all zones.

6.11 Save a Tool

Describes methods for saving tool configurations, either overwriting or as a new tool.

6.12 Load a Tool Locally

Instructions on how to load a tool configuration from local storage.

6.16 Backup Tool Settings

Explains how to back up tool settings to an external storage device.

Section 7 - User Access and Networking

7.1 User Access Screen

Describes the user access screen and its functionalities.

7.2 Configure User Limitations

Details how to manage user access levels and permissions for functions.

7.7 Configure a Network Connection

Provides instructions for setting up wired and wireless network connections.

Section 8 - Maintenance

8.1 Upgrade Software

Covers the procedure for upgrading the controller's software.

8.2 Check the Touchscreen Alignment

Guides the user through the process of calibrating the touchscreen.

8.3 Self Diagnostic Tests

Details how to perform and interpret various diagnostic tests on the controller.

8.4 Interpret the Test Results

Explains how to understand the outcomes of diagnostic tests.

Section 9 - Troubleshooting

9.1 Controller Card Indicators

Explains the meaning of LED indicators on controller cards for diagnostics.

9.2 System Warning Messages

Lists and explains system warning messages indicating abnormal conditions.

9.4 Fault and Warning Messages

Provides a comprehensive list of error messages, their causes, and actions.

Section 10 - Controller Wiring

10.1 Three Phase Designation - Star / Delta Option

Covers wiring configurations for three-phase power supply options.

10.2 Connect the Star / Delta Option

Details how to connect the Star/Delta option in the cabinet.

10.7 USB Port

Describes the functions enabled by the USB port.

Section 11 - Quad IO Options

11.1 Quad IO Screen

Covers the configuration of the built-in Quad IO card parameters.

11.3 Quad IO - Inputs

Lists and describes the available input options for the Quad IO card.

11.4 Quad IO - Outputs

Lists and describes the available output options for the Quad IO card.

11.6 Remote Tool Selection

Explains how to enable remote tool loading using the IO5 card.