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Mondolfo Ferro MT 2450 User Manual

Mondolfo Ferro MT 2450
36 pages
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MT 2450
Code 4-131046_uk - 12/2013
Technical service manual
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Mondolfo Ferro MT 2450 Specifications

General IconGeneral
Rim diameter10" - 24"
Rim width1.5" - 20"
Max. wheel weight65 kg
Balancing Accuracy± 1 g
Motor Power0.2 kW
Power Supply230V / 50Hz
Weight242 lbs (110 kg)

Summary

Electrical Hook-Up

Service Programs

Working Environments

Allows three different operators to use the machine simultaneously.

Automatic Position Search (RPA)

Enables automatic position search function for the wheel.

Thresholds and Rounding-offs

Configuration for displaying unbalance values and diameter rounding.

Software Release Display

Displays the installed software version and release date.

Standard Imbalance Values Display

Displays imbalance values based on standard calibration coefficients.

Synchronisation Calibration Coefficient

Shows the synchronisation calibration coefficient for encoder signals.

Pick Up Signals and Synchronisation

Displays pick up signal values and relative synchronisation data.

Encoder Circuit Board Functions

Tests encoder circuit board functions and shaft angle.

Internal Sensor Functions Visualization

Displays internal sensor signals for diameter and distance.

Board Configuration and Updates

Power Supply and PEAC Command Setup

Configuration settings for power supply and PEAC command board.

E2PROM Zero-Setting Procedure

Procedure to perform E2PROM calibration parameter zero-setting test t4.

MBE Board Control Unit Update

Information on updating control units for MBE boards.

Internet Firmware and Software Download

Steps to download software and firmware from the internet for card updates.

MBE161 Card Firmware Update

Procedure for updating the firmware of the MBE161 card using specific software.

Internal Sensor System

Diameter Sensor Checks

Checks and operations for the diameter sensor.

Distance Sensor Checks

Checks and operations for the distance sensor.

Distance Zero Position Sensor Replacement

Procedure for replacing the distance zero position sensor.

Diameter Microswitch Adjustment

Procedure for replacing and adjusting the diameter microswitch.

Component Maintenance

Pick Up Replacement and Adjustment

Instructions for replacing and adjusting the pick-up sensors.

Central Unit Replacement

Procedure for replacing the central unit of the machine.

Wheel Spin Device Adjustment

Procedure for adjusting the wheel spin device.

Wheel Spin Motor/Roller Replacement

Instructions for replacing the wheel spin motor or roller.

Brake Shoes Replacement

Procedure for replacing the brake shoes.

Troubleshooting and Diagnostics

Machine Power Issues

Troubleshooting steps when the machine fails to power on.

Wheel Spin Start Problems

Troubleshooting wheel spin issues related to start button or guard.

Error Code Err 30 Resolution

Troubleshooting error code 'Err 30' related to roller or spin device.

Switch-On Display 'ttt' Error

Troubleshooting when 'ttt' is displayed at switch-on.

Distance Sensor Reading Errors

Resolving discrepancies in automatic distance sensor readings.

Machine Unresponsive at Startup

Troubleshooting when the machine is unresponsive at switch-on.

Inconsistent Imbalance Readings

Addressing inconsistent imbalance readings across multiple wheel spins.

Random Imbalance After Weighting

Troubleshooting random imbalance values after weight application.

Motor Stop and Spin Cycle Completion Issues

Troubleshooting motor not stopping and wheel spin not ending.

Braking Performance Problems

Addressing long or noisy braking at the end of the cycle.

Wheel Spin Device Noise Troubleshooting

Troubleshooting noise from the wheel spin device.

Wheel Spin Cutout and Beeper Alerts

Troubleshooting machine cutout and beeper during wheel spin.

Electric Shock Hazard Prevention

Troubleshooting electric shock hazard from metal parts.

Electrical Diagrams and Layouts

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