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SureSine 150 W
Morningstar SureSine 150 W User Manual
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Installation and Operations Manual
150 W
, 300 W
, & 700 W (12 V
, 24 V
, & 48 V) Models,
1,000 W & 1,250 W
, (24 V & 48 V) Models,
2,500 W (48 V Only) Models
(120 V / 60 Hz, 230 V / 50 Hz,
127 V / 60 Hz, and 220 V / 60 Hz)
October 2022 (Rev 0 Draft 10)
MORNINGS
T
AR
W
or
ld’
s Lea
ding S
olar
Contr
ollers
&
In
ver
ters
2
Table of Contents
Table of Contents
7
Introduction
11
Features
11
Figure 1: Suresine Inverters Series
11
Components of the 150 W & 300 W Models
12
Figure 2: Suresine Inverter Features (150 W & 300 W Models)
12
Components of the 700 W Models
13
Figure 3: Suresine Inverter Features (700 W Models)
13
Components of the 1,000 W to 2,500 W Models
14
Figure 4: Suresine Inverter Features (1,000 W to 2,500 W Models)
14
Dimensions of the 150 W & 300 W Models
15
Figure 5: Dimensions - 150 W to 300 W Models
15
Dimensions of the 700 W to 2,500 W Models
16
Figure 6: Dimensions - 700 W to 2,500 W Models
16
Installation
17
Required Tools
17
Additional Hardware Requirements
17
Mounting
18
Figure 7: Mounting Orientation
18
Figure 8: Mounting Holes
18
Safety Considerations for Mounting
19
Figure 9: Minimum Clearance and Ventilation Requirements
19
Mounting Procedure
20
Adjusting Settings
21
DIP Switch Location
21
Figure 10: DIP Switches
21
Figure 11: DIP Switch Confi Gurations
21
DIP Switch Confi Guration Options
22
Table 1: DIP Switch Confi Guration
22
Table 2: Low Voltage Disconnect Settings (DIP 4 & 5)
22
Terminal Block Installation for Remote Switch or Communications Wiring
23
Figure 12: Terminal Block Installation
23
Remote Switch Installation (Optional)
24
Figure 13: Remote Switch Wiring for 150 W to 300 W Models
24
Figure 14: Remote Switch Wiring for 700 W to 2,500 W Models
24
Auxiliary Power (Optional)
25
Figure 15: Auxiliary Power Terminals on 700 W to 2,500 W Models
25
Inverter Wiring
26
Terminal Torque Requirements
26
Table 3: Terminal Torque Requirements
26
Over-Current Protection Requirements
27
Table 4: DC Battery Circuit Breaker/Fuse Size
27
DC and AC Conductor Sizing Requirements
28
Table 5: AC Circuit Breaker/Fuse Size
28
Table 6: Minimum Battery Cable Size - 75°C Rated Copper
28
Grounding and Bonding Requirements
29
Table 7: Minimum AC Output Wire Size - 75°C Rated Copper
29
Figure 16: Internal Grounded Neutral Vs. External Grounded Neutral (Internal Neutral Ground Bond Removed)
30
Grounding Connections
31
Table 8: Minimum Wire Sizes for Copper Ground Cable
32
DC Connections
33
Figure 17: DC Connections on 150 W & 300 W Models with Negative Grounding
35
Figure 18: DC Connections on 150 W & 300 W Models with Positive Grounding
35
Figure 19: DC Connections on 700 W to 2,500 W Models with Negative Grounding
36
Figure 20: DC Connections on 700 W to 2,500 W Models with Positive Grounding
36
AC Connections
37
Figure 21: AC Connections on 150 W, 300 W, & 700 W Models (with Factory Wiring)
37
AC Wiring
38
Figure 22: AC Wiring for 150 W or 300 W Models
39
Figure 23: AC Wiring for 700 W, 1,000 W, 1,250 W or 2,500 W Models
39
Check Wiring and Power up
40
Operation
40
LED Indications
40
Table 9: LED Indications
40
AC Output Mode Switch Operation
41
Protections
41
Low Voltage Disconnect (LVD)
41
Figure 24: AC Output Mode Operation and Bluetooth Activation
41
High Voltage Disconnect (HVD)
42
High Temperature Disconnect (HTD)
42
Over Current and Short Circuit Protection (Critical Fault)
42
Communication Options
43
Figure 25: Communication Port Locations
43
Bluetooth
44
To Connect the Suresine Using Bluetooth
44
Figure 26: Communication Using Bluetooth
44
Suresine Utility App
45
Figure 27: Suresine Utility App (Main Dashboard)
45
Ethernet (for Modbus™ TCP/IP)
46
To Connect to the Internet Using Modbus Protocols
46
Figure 28: Communication Using Ethernet
46
EIA-485 Device Communication
47
To Connect the Suresine Inverter to an EIA-485 Device
47
Figure 29: EIA-485/RS-232 Communications Adapter (RSC-1)
47
Figure 30: Connecting to an EIA-485 Device
47
Figure 31: Auxiliary Power Connections (700 W, 1,000 W, 1,250 W or 2,500 W Models ONLY)
48
USB Port
49
To Connect to the USB Port
49
Figure 32: USB Port Locations
49
MS-CAN (Future Feature)
50
To Connect the Suresine to Another Morningstar Device
50
Figure 33: Communication Using MS-CAN
50
To Connect the Suresine to a Morningstar Network
51
Figure 34: Communication Using MS-CAN with Multiple Devices
51
Firmware Update Procedure
52
Specifications
53
Table 10: Specifi Cations for the Suresine 150 and Suresine 300
53
Table 11: Specifi Cations for the Suresine 700 and Suresine 1000
54
Table 12: Specifi Cations for the Suresine 1250 and Suresine 2500
55
Table 13: Common Specifi Cations for All Models
56
Appendix A: DC Battery Wire Sizing
57
Table 14: Minimum Battery Wire Sizes - 75°C Rated Stranded Copper
57
Table 15: Minimum Battery Wire Sizes - 90°C Rated Stranded Copper
58
Table 16: Celsius-To-Fahrenheit Conversions
58
Appendix B: DC Voltage Drop Tables
59
Voltage Drop Chart for 75°C or 90ºC Stranded Copper Wire (Feet)
59
12 Volt System
59
Table 17: Maximum 1-Way Distance (Feet), 2% Voltage Drop Chart for 75°C or 90ºC
59
Stranded Copper Wire, 12-Volt System
59
Voltage Drop Chart for 75°C or 90ºC Stranded Copper Wire (Meters), 12 Volt System
60
Table 18: Maximum 1-Way Distance (Meters), 2% Voltage Drop Chart for 75°C or 90ºC
60
Stranded Copper Wire, 12-Volt System
60
Appendix C: Warranty
61
C.1 Claim Procedure
61
C.2 Warranty Exclusions and Limitations
61
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Morningstar SureSine 150 W Specifications
General
Brand
Morningstar
Model
SureSine 150 W
Category
Inverter
Language
English
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