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MQ Power WHISPERWATT DCA125SSIU User Manual

MQ Power WHISPERWATT DCA125SSIU
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THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
To nd the latest revision of this
publication, visit our website at:
www.mqpower.com
WHISPERWATT™ SERIES
MODEL DCA125SSIU
50HZ GENERATOR
(ISUZU 4HK1X DIESEL ENGINE)
PARTS LIST NO. M3870301204
Revision #0 (12/22/08)
OPERATION AND PARTS MANUAL

Questions and Answers:

MQ Power WHISPERWATT DCA125SSIU Specifications

General IconGeneral
ModelDCA125SSIU
Frequency60 Hz
Fuel TypeDiesel
Voltage120/240V
Noise Level at 7m65 dB(A)

Summary

Operation and Parts Manual

Proposition 65 Warning

Reporting Safety Defects

Parts Ordering Procedures

Safety Information

Safety Messages and Symbols

Explains safety message types and hazard symbols.

General Safety Precautions

General safety guidelines for operating the equipment.

Generator Specific Safety

Safety precautions related to generator operation.

Engine Safety Guidelines

Critical safety points for the engine and its operation.

Operational Hazards: Wet Stacking

Explanation of wet stacking in diesel engines and its effects.

Fuel Safety Procedures

Essential safety measures for handling diesel fuel.

Towing Safety Requirements

Guidelines for safely towing the generator.

Electrical and Grounding Safety

Covers electrical hazards, power cord usage, and proper grounding.

Battery and Environmental Safety

Safety precautions for battery handling and waste disposal.

Specifications

Dimensions

Installation

Generator Grounding Application

Diagram illustrating typical generator grounding setup.

Site Preparation: Outdoor and Indoor

Guidelines for selecting installation locations.

Mounting and Grounding Procedures

Steps for mounting and electrical grounding.

General Information

Generator and Engine Overview

Introduction to the generator, engine, and control panels.

Excitation and Governor Systems

Technical explanation of the excitation and governor systems.

Major Components

Generator Control Panel

Engine Operating Panel

Panel Gauges and Indicators

Describes the function of various gauges and indicator lamps.

Control Switches and ECU Functions

Explains control switches and the engine controller's operations.

Output Terminal Panel Familiarization

Receptacle Types and Voltage Regulator

Details on GFCI and twist-lock receptacles and voltage adjustment.

Connecting Loads and Over Current Relay

Instructions for connecting loads and explanation of the over current relay.

Load Application

Load Considerations and Calculations

Guidance on applying loads, power factor, and cable selection.

Generator Output Voltages

Voltage Selector and Amperage Ratings

Information on selecting voltages and maximum amperage ratings.

Generator Outputs and Gauge Reading

Reading Amperage and Voltage

How to interpret amperage and voltage readings from gauges.

Output Terminal Panel Connections

Connecting to 3Ø-220/127V Terminals

Specific instructions for connecting loads to 3-phase terminals.

Connecting to 3Ø-200V/1Ø-115V Terminals

Specific instructions for connecting loads to 3-phase/single-phase terminals.

Connecting to 3Ø-440/254V Terminals

Specific instructions for connecting loads to high-voltage 3-phase terminals.

Connecting to 1Ø-200/100V Terminals

Specific instructions for connecting loads to single-phase terminals.

Inspection and Setup

Pre-Start Checks: Breakers and Lubrication

Checks for circuit breakers, oil levels, and lubrication.

Fuel Check and Safety

Inspecting fuel levels and safety precautions during refueling.

Refueling Procedure and Fuel Expansion

Step-by-step refueling process and warning about fuel expansion.

Coolant, Radiator, Air Cleaner, and Fan Belt

Maintenance procedures for coolant, radiator, air cleaner, and fan belt.

Battery, Alternator, Wiring, and Hose Checks

Inspection of battery, alternator, wiring, and hose connections.

Manual Start-Up Procedure

Pre-Starting Checks and Manual Start Steps

Initial checks and detailed steps for manual engine start.

Monitoring Gauges and Final Checks

Reading gauges and verifying correct operation post-start.

Auto Start-Up Procedure

Auto Mode Setup and Starting Steps

Prerequisites and steps for automatic start sequence.

Generator Shut-Down Procedures

Normal and Emergency Shutdown

Procedures for safely stopping the generator.

Maintenance Schedule and General Inspection

Maintenance Table and Air Cleaner Care

Overview of maintenance tasks and air cleaner servicing.

Fuel System Maintenance

Fuel addition, tank cleaning, filter replacement, and air bleeding.

Engine Oil and Coolant Service

Procedures for checking engine oil and servicing coolant.

Radiator Cleaning and Generator Storage

Steps for cleaning the radiator and recommendations for storage.

Trailer Maintenance Overview

Trailer Component Definitions

Glossary of common trailer parts and their functions.

Brake System Service and Troubleshooting

Guidance on brake inspection, adjustment, and common issues.

Tire, Wheel, and Suspension Care

Information on tire inflation, wheel torque, and suspension inspection.

Lug Nut Torque and Tightening Sequence

Proper torque specifications and sequence for wheel lug nuts.

Trailer Wiring Diagram

Generator Wiring Diagram

Engine Wiring Diagram

Controller Wiring Diagram

Generator Troubleshooting

Engine Controller Troubleshooting

Troubleshooting Diagnostic Lamp

Explanation of Parts List Codes

Suggested Spare Parts

Generator Assembly Diagram

Generator Assembly Parts List

Control Box Assembly Diagram

Control Box Assembly Parts List

Control Box Assembly Parts List (Continued)

Engine and Radiator Assembly Diagram

Engine and Radiator Assembly Parts List

Engine and Radiator Assembly Parts List (Continued)

Output Terminal Assembly Diagram

Output Terminal Assembly Parts List

Battery Assembly Diagram

Battery Assembly Parts List

Muffler Assembly Diagram

Muffler Assembly Parts List

Fuel Tank Assembly Diagram

Fuel Tank Assembly Parts List

Enclosure Assembly Diagram

Enclosure Assembly Parts List

Enclosure Assembly Parts List (Continued)

Enclosure Assembly Parts List (Continued)

Rubber Seals Assembly Diagram

Rubber Seals Assembly Parts List

Nameplate and Decals Assembly Diagram

Nameplate and Decals Assembly Parts List

Nameplate and Decals Assembly Parts List (Continued)

Terms and Conditions of Sale

Payment, Freight, Returns, and Limitations

Details on payment, shipping, returns, and legal limitations.

Contact and Manual Information

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