This document is an operating instructions and owner's manual for a series of Mr. Heater Kerosene Forced-Air Heaters. The models covered are MH50KR, MH75KTR, MH125KTR, MH175KTR, and MH210KTR.
Function Description
The Mr. Heater Kerosene Forced-Air Heater is a direct-fired, unvented portable heater primarily intended for temporary heating of buildings under construction, alteration, or repair. It operates by drawing air (oxygen) from the surrounding area, mixing it with kerosene fuel, and igniting the mixture to produce heat. A blower or fan pushes the heated air through the heater into the space. The heater is designed for high combustion efficiency, but as a direct-fired unit, all combustion products enter the heated space, necessitating adequate ventilation to prevent the buildup of carbon monoxide (CO).
Important Technical Specifications
The manual provides detailed specifications for each model:
MH50KR:
- Burn Rate: 50,000 Btu/hr (14.7 kW)
- Fuel Rate: 0.37 gal/hr (1.4 L/hr)
- Electrical Input: 115V, 60Hz, 3.5a
- Line Protection: 10 amps
- Min. Operating Voltage: 110V
- Pressure Setting: 3.5 psig (24 kPa)
- Max. Outlet Temperature: 1450°F (787°C)
- Fuel Tank Capacity: 4 gallons (15.1 L)
- Ignition: Direct Spark, Continuous
- Spark Generator: Igniter 13 kV, 10ma
- Primary Safety Control: Solid State Control
- Certification: CSA Certified
MH75KTR:
- Burn Rate: 75,000 Btu/hr (22 kW)
- Fuel Rate: 0.55 gal/hr (2.1 L/hr)
- Electrical Input: 115V, 60Hz, 4a
- Line Protection: 10 amps
- Min. Operating Voltage: 110V
- Pressure Setting: 4.2 psig (29 kPa)
- Max. Outlet Temperature: 1450°F (787°C)
- Fuel Tank Capacity: 6 gallons (22.7 L)
- Ignition: Direct Spark, Continuous
- Spark Generator: Igniter 13 kV, 10ma
- Primary Safety Control: Solid State Control
- Certification: CSA Certified
MH125KTR:
- Burn Rate: 125,000 Btu/hr (37 kW)
- Fuel Rate: 0.96 gal./hr (3.5 L/hr)
- Electrical Input: 115V, 60Hz, 5.5a
- Line Protection: 20 amps
- Min. Operating Voltage: 110V
- Pressure Setting: 5.5 psig (38 kPa)
- Max. Outlet Temperature: 1450°F (787°C)
- Fuel Tank Capacity: 8.45 gallons (32 L)
- Ignition: Direct Spark, Continuous
- Spark Generator: Igniter 13 kV, 10ma
- Primary Safety Control: Solid State Control
- Certification: CSA Certified
MH175KTR:
- Burn Rate: 175,000 Btu/hr (51 kW)
- Fuel Rate: 1.3 gal/hr (5.0 L/hr)
- Electrical Input: 115V, 60Hz, 5.5a
- Line Protection: 20 amps
- Min. Operating Voltage: 110V
- Pressure Setting: 5.8 psig (40 kPa)
- Max. Outlet Temperature: 1450°F (787°C)
- Fuel Tank Capacity: 13.5 gallons (51 L)
- Ignition: Direct Spark, Continuous
- Spark Generator: Igniter 13 kV, 10ma
- Primary Safety Control: Solid State Control
- Certification: CSA Certified
MH210KTR:
- Burn Rate: 210,000 Btu/hr (61.5 kW)
- Fuel Rate: 1.6 gal/hr (6.0 L/hr)
- Electrical Input: 115V, 60Hz, 5.5a
- Line Protection: 20 amps
- Min. Operating Voltage: 110V
- Pressure Setting: 8.5 psig (58.6 kPa)
- Max. Outlet Temperature: 1450°F (787°C)
- Fuel Tank Capacity: 13.5 gallons (51 L)
- Ignition: Direct Spark, Continuous
- Spark Generator: Igniter 13 kV, 10ma
- Primary Safety Control: Solid State Control
- Certification: CSA Certified
All models are CSA certified for use with only No. 1-K kerosene fuel, but are factory tested and can also use No. 2-K kerosene, No. 1 or No. 2 Diesel, No. 1 or No. 2 fuel oil, or JP8 Jet A fuel. The use of gasoline, naphtha, volatile fuels, paint thinners, alcohol, or any other highly flammable fuels is strictly prohibited.
Usage Features
Safety and Precautions:
- Ventilation: Crucial for indoor use to prevent carbon monoxide buildup. Requires at least 2 sq. ft. (0.19 sq. m.) of opening near the floor and 2 sq. ft. (0.19 sq. m.) near the ceiling directly to outdoors.
- Clearances: Maintain at least 8 ft. (2.4 m) from the heater outlet to combustibles and 3 ft. (1.0 m) from the top, sides, and inlet. For canvas or plastic coverings, a 10 ft. (3.0 m) clearance is required.
- Fuel: Only use recommended fuels. Always fill the tank outdoors, away from open flames, and ensure the heater is level. Do not overfill.
- Electrical: Requires a properly grounded 3-prong receptacle and extension cord. Electrical connections must comply with National Electrical Code (ANSI/NFPA 70) and CSA C22.1 Canadian Electrical Code, Part 1.
- Placement: Operate only on a stable, level surface. MH50KR & MH75KTR models are not suitable for wood floors or other combustible materials unless resting on a suitable insulating material at least 1 inch thick and extending 3 feet or more beyond the heater in all directions.
- Operation: Do not move, handle, or service the heater while it is hot or in operation. Do not restrict inlet or exit. Not for home or recreational vehicle use.
Starting the Heater:
- MH50KR: Plug into a grounded 115V, 60 Hz, 1 Ø outlet.
- MH75KTR, MH125KTR, MH175KTR & MH210KTR: Turn the thermostat to the lowest setting, ensure the "On/Off" switch is "Off," then plug into a grounded 115V, 60 Hz, 1 Ø outlet. Turn the thermostat to the highest setting and push the toggle switch to "On." Adjust the thermostat to the desired setting for automatic cycling.
- Cold Weather Start: For temperatures below 10°F, starting may be improved by holding a finger over the vent hole of the pump adjustment screw cap until the heater starts.
- Interrupt Circuit: Units are equipped with an interrupt circuit. If the unit does not start, toggle the switch to "Off," wait 5 minutes, and toggle back to "On."
Shutting Down the Heater:
- MH50KR: Unplug from the power source.
- MH75KTR, MH125KTR, MH175KTR & MH210KTR: Push the "On/Off" switch to "Off." For extended shutdown, unplug the heater.
Restart After Safety Shutdown:
- MH50KR: Unplug, wait 5 minutes, then plug back in.
- MH75KTR, MH125KTR, MH175KTR & MH210KTR: Toggle switch to "Off," wait 5 minutes, then restart.
Diagnostic Safety Shutdown and Trouble Shooting (MH125KTR, MH175KTR, MH210KTR):
These models feature a diagnostic control board with a flashing LED error indicator to signal unit operation status and guide corrective action.
- Steady ON: System Check (self-test).
- Steady OFF: Operation OK.
- 2 Flashes: No flame detected (troubleshooting steps include checking wiring, pressure gauge, pump rotor, oil flame control assembly, spark arching, and cad cell).
- 3 Flashes: High limit switch failure (cool down, press reset switch).
- 4 Flashes: CAD Cell Failure (check wiring, clean/replace cad cell, replace oil flame control assembly).
- Power Light: Power to control (sensing power).
Troubleshooting (MH50KR, MH75KTR):
These models are not equipped with a diagnostic control board or flashing LED error indicator. Troubleshooting is guided by symptom:
- High limit switch Open Circuit: Cool down, toggle switch to "OFF," wait 5 minutes, retry.
- Sparks, calling for flame, but no or slow motor operation: Check wiring to motor, pressure gauge, pump rotor, oil flame control assembly, spark arching, and cad cell.
- No Spark: Check extension cord, wiring to igniter, electrode gap, replace igniter assembly, replace oil flame control assembly.
- Abnormal Motor Operation - Motor overheats or Stops: Check if motor is free, pump rotor, wiring, and replace motor or power-pack assembly.
- Unable to Detect Flame: Check wiring to cad cell, clean/replace cad cell, replace oil flame control assembly.
- Flame Control Failure: Check wiring in heater, replace oil flame control assembly.
Maintenance Features
Periodic Maintenance (Unplug heater before servicing):
- Daily Schedule:
- General: Visual inspection for loose or damaged parts. Check nuts and bolts. Ensure normal operation (flame contained, yellow flame, no strong odor, no smoke/soot, no unplanned shutdowns).
- Filters: Check for dirty air or fuel filters, which can cause an imbalance in the air-fuel mixture, leading to odors or ignition difficulty. Never operate without filters.
- 500 Hour Schedule:
- Air Intake Filter: Remove, wash with mild detergent, dry thoroughly, and replace. Do not oil. Clean more often in dusty conditions.
- Remove Dust: Clean heater twice a season (more often in dusty conditions). Use compressed air to remove dust from the transformer, burner, motor, and fan blades. Wipe clean and inspect for foreign materials.
- CAD Cell: Clean the glass portion of the cad cell with a soft dry cloth.
- Nozzle: Replace if dirt/carbon accumulation reduces fuel/air flow, causing improper mixture, odor, and smoke.
- Fuel Tank: Clean twice a season (or monthly during frequent use). Drain and flush with clean fuel oil.
- Annual Schedule:
- Air Output Filter: Remove and tap to remove contaminants. Do not use compressed air or liquids. Replace if extremely dirty. Ensure gasket is firm and screws are tight to prevent air leaks.
- Fuel Filter: Remove from fuel line and direct compressed air through it in the opposite direction of fuel flow. Wear safety glasses.
- Air and Fuel Lines: Ensure all connections are tight after cleaning.
Adjusting Pump Pressure:
- Due to varying fuel viscosities and component wear, pump pressure may need adjustment.
- Procedure: Fill tank, start heater, locate the fuel pressure adjustment screw (ref. #29 in exploded parts drawing, located at the rear of the heater in the air filter housing cover), remove the rubber cap. Use a flat-bladed screwdriver to turn the screw clockwise to increase pressure or counter-clockwise to decrease pressure.
- Optimal Result: Nose cone in the combustion chamber should be cherry red with no dark spots, and the flame should not extend beyond the nose cone.
- Improper Pressure Adjustment:
- Too Low: Heater has a weak flame, smokes, spits raw fuel, nose cone not cherry red. Adjust clockwise to increase pressure.
- Too High: Flame extends beyond the end of the heater. Adjust counter-clockwise to decrease pressure.
Storage:
- Store in a dry location free from fumes or dust.
- At the end of each heating season, clean the heater as described in the maintenance section.
- Drain and flush the fuel tank with clean fuel. The manufacturer recommends completely filling the tank with fuel for extended storage to minimize condensation.
Servicing:
- Only use manufacturer's replacement parts. Parts are available directly from the factory and must be installed by a qualified service agency.
- Contact Mr. Heater, Inc. at 800-251-0001 or www.mrheater.com for service information. Include model number, date of purchase, and problem description.
- A heater that is not working correctly must be repaired by a trained, experienced service person.
Limited Warranty:
Mr. Heater, Inc. warrants its heaters and accessories to be free from defects in material and workmanship for a period of 1 year from the date of purchase. The company will repair or replace defective products free of charge if returned at customer expense with proof of purchase within the warranty period. Mr. Heater, Inc. reserves the right to make changes to colors, specifications, accessories, materials, and models without notice.