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MSA SUPREMATouch MCP 20 - User Manual

MSA SUPREMATouch MCP 20
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MSAsafety.com
Operating Manual
SUPREMATouch
Fire and Gas Warning Unit
Order No.: 10121863/05

Table of Contents

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Summary

Safety Regulations

Correct Use

Details the intended use of the SUPREMATouch gas warning system and safety precautions.

Liability Information

Outlines MSA's liability policies regarding the use and maintenance of the device.

System Concept

System Features

Describes the key features and capabilities of the modular SUPREMATouch system.

Design

Explains the physical design, module mounting, and data exchange over CAN bus.

Operation and Display unit MDO

Details the components and functionality of the Display and Operation Module (MDO).

Keys

Describes the function of the ACKNL and RESET keys for alarm management.

LED Indicators

Explains the meaning of the 8 LED indicators for system and signal status.

Bus Protocol

Details the CAN bus protocol used for communication between modules.

System Power Supply

Information on system power supply options, including EXT, INT, and BAT terminals.

Safety Concept

Explains the safety concept related to CAN bus communication and error detection.

During Operation

Provides warnings and instructions for operating the system safely.

System Operation

Operation Menu

Overview of the operation menu submenus: Measure, Setup, Maintain, and Diagnosis.

Access Authorisation

Details on how to gain access for editing data or initiating actions via password or keyswitch.

Measure Menu

Describes the display types for measured values: List, Bars, LEDs, and Groups.

Entering System Parameters

Setup Menu

Configure sensor inputs, relay outputs, and other system parameters.

Measuring Points Submenu

Define parameters for individual sensor inputs: information, data, alarms, and properties.

Sensors Submenu

View and set parameters for predefined remote sensors like gas names and ranges.

Logging

Configure system logging to SD card or printer for data recording.

System

Configure system-wide settings such as passwords, display, time, and TCP/IP.

Maintain Menu

Access maintenance functions including calibration, interface tests, and SD backup.

Calibration Submenu

Set calibration parameters for inputs and control the calibration process.

Interface Tests

Perform tests on analogue and digital driver outputs and serial interfaces.

Diagnosis Menu

Access system logs, view module status, and check switch inputs.

Logbook

Review system events, signal events, sensor history, and alarm logs.

PC Operation

Use PC software for configuration and parameterization via SUPREMA Manager.

Maintenance

Sensor Simulation Modules

Use simulation modules for function tests and pre-adjustments of sensor inputs.

Replacing Sensors

Procedure for replacing sensors when defective or no longer functional.

Manual Input Device Type Selection (MAI30 only)

Manually select connected input device type for MAI30 when auto-detection fails.

Service

Plug-In Modules- Status LED

Understand the status of plug-in modules via their associated LEDs.

Replacing Modules

Procedure for replacing defective modules, including necessary precautions.

System Fail Messages

Overview of system fail messages, their causes, and troubleshooting actions.

ID Rack Assignment in decimal and hexadecimal figures

Mapping of rack and slot numbers to module IDs for system configuration.

System Configuration

Initial installation configuration or manual selection of system configurations.

Calibration

Calibration Submenu

Set calibration parameters for inputs and control the calibration process via the menu.

Calibrating Passive Detectors

Step-by-step guide for calibrating passive detectors using 1-man or 2-man methods.

First Calibration with Pre-Adjustment

Details on performing the initial calibration, including necessary pre-adjustment steps.

Calibrating Active Transmitters

Procedure for calibrating active transmitters with 4-20 mA output.

Separate Zero Adjustment

Procedure for adjusting only the zero point during maintenance.

Setting the Bridge Current

Setting the bridge current for passive sensors before calibration.

System Expansions

Connecting Additional Sensors

How to expand the system by connecting additional sensors to MAI modules.

Connection of Additional Relay Driver Outputs

Steps to connect additional relay driver outputs using MGO and MRO modules.

Connection of Additional Analog Outputs

How to connect additional analog outputs using MAO modules.

Special conditions to comply with the requirements of DIN EN 61508 for SIL 1-3 according to TÜV Certificate

Conditions for configuration, installation, operation and maintenance

Critical conditions that must be considered for all safety-related applications.

Additional conditions to fulfill the requirements of IEC 61508 for a certain SIL

Specific criteria for achieving Safety Integrity Levels SIL 1, SIL 2, and SIL 3.

Possible Configurations and Acquirable SILs

Shows which configuration selections fulfill requirements for specific SIL levels.

Configurations

Details on different system configurations to achieve specific SIL levels.

Permitted System Expansions over CAN Bus

Diagrams illustrating permitted system expansions using CAN bus configurations.

Permitted Hardware Modules and Software Versions

Lists permitted hardware modules and their corresponding software versions.

Permitted Software Versions

Lists the permitted software versions for various modules and components.

TÜV-Certificate

Provides the certificate number for TÜV certification.

Special conditions to comply with the requirements of ATEX

Standards

Lists standards and directives the system complies with, and requires adherence to.

Modules

Measurement Value Input

Details on MAI and MAR modules for acquiring measurement values.

Data Processing;MCP Module (Central Processing Module)

Explains the function of the MCP module in controlling system functions.

Display + Operation;MDO Module (Display and Operating Module)

Describes the MDO module's role in displaying information and handling commands.

Digital + Analog Output

Details on MGO, MRC TS, MRO, and MAO modules for digital and analog outputs.

Power Supply, Bus Connections, Connecting Technique

Information on power supply units, bus connections, and connection techniques.

Minimal Module Requirements

Specifies the minimum modules required for an 8-input system configuration.

Installation

Installation Site

Requirements for selecting an appropriate installation location for the control unit.

Installation Instructions for Following the EMC Directives

Guidelines to ensure compliance with EMC directives during installation.

Installation, Step by Step

Step-by-step instructions for the physical installation of the system components.

Cabling

Details on conductor cross-sections and cable specifications for various modules.

Module Configuration

Instructions for configuring modules, including MIB module CAN bus settings.

System Configuration (Hardware)

Information on slot assignments and module placement within the rack system.

Systems Consisting of Several Racks

Guidelines for setting up systems with multiple racks and central recording.

Connecting the Sensors

Procedures and precautions for connecting various types of sensors to the system.

Connecting the Relay Outputs

Details on connecting relay modules (MRO) and their contact load capacity.

Connecting the Switching Outputs

Information on connecting switching outputs via MGO modules to external devices.

Connecting the Analog Outputs

How to connect analog outputs using MAO modules for external records.

System Ports (MST Module)

Details on MST module ports for CAN bus, PC/Laptop, Printer, and Ethernet connections.

Connecting the System Power Supply

Ensuring adequate power supply and adhering to EMC/Low Voltage Directive requirements.

Labelling Concept

Guidelines for labeling modules, connector plugs, inputs, and outputs.

Start-Up

Start-up Procedure Overview

A summary of the essential steps required for a successful system start-up.

Switch On the Supply Voltage

Procedure for switching on the system power and initial self-test.

System Configuration;Parameterisation

Methods for creating system configuration and entering parameters via MDO or PC.

Preadjusting Passive Detectors

Sensor type-dependent presettings required for passive detectors before calibration.

First Calibration with Pre-Adjustment

Detailed steps for performing the initial calibration process, including pre-adjustment.

Completing Startup

Final checks and verification steps, including test gas verification, to complete start-up.

Connecting Peripheral Equipment

Connecting a PC;Laptop

How to connect a PC or laptop for configuration and operation using SUPREMA Manager.

Connecting a Protocol Printer

Connecting a printer to the MST module for continuous event recording.

Bus Connection

Connecting the SUPREMA system to industrial control systems using gateways.

Redundant Systems

Application;Function Safety

Safety standards and requirements for gas warning systems, including SIL levels.

Function of Redundant Systems

Explains the design and function of redundant systems using dual channels.

Design of the Redundant System

How to configure a redundant system by adding channel B modules and racks.

Start-Up

Start-up procedures and functional checks for redundant systems.

Sensor Data

4-20 mA (2-wire)

Connection data and conditions for use for 4-20 mA 2-wire transmitters.

4-20 mA (3-wire)

Connection data and conditions for use for 4-20 mA 3-wire transmitters.

4-20 mA with ext. power supply

Connection data and conditions for use for 4-20 mA transmitters with external power.

Series 47 K-ST, -PRP (3-wire)

Connection data and conditions for use for Series 47K-ST, -PRP (3-wire) sensors.

Series 47 K-ST, -PRP (5-wire)

Connection data and conditions for use for Series 47K-ST, -PRP (5-wire) sensors.

Series 47 K-HT (3-wire)

Connection data and conditions for use for Series 47K-HT (3-wire) sensors.

Series 47 K-HT (5-wire)

Connection data and conditions for use for Series 47K-HT (5-wire) sensors.

Fire Detector Apollo Series 65 (not explosion-proof) (without safety barrier)

Connection details and simulation for Apollo Series 65 fire detectors.

Push-Button Detector (not explosion-proof) (without safety barrier)

Connection details and simulation for push-button detectors.

Explosion-Proof Push-Button Detector with Barrier Z 787

Connection details and simulation for explosion-proof push-button detectors.

Ex-Fire Detector Apollo Series 60 with Barrier Z 787 and MTL 710 pressure-resistant

Connection details and simulation for explosion-proof fire detectors with barriers.

Explosions-Proof Fire Detector CERBERUS DO1101 EX;DT1101 EX with Barrier Z 787

Connection details and simulation for explosion-proof fire detectors with barriers.

Explosion-Proof Push-Button Detector with Barriers MTL 728 and MTL 710

Connection details and simulation for explosion-proof push-button detectors with barriers.

Explosion-Proof Fire Detector Apollo Series 60 with Barriers MTL 728

Connection details and simulation for explosion-proof fire detectors with barriers.

Explosion-Proof Fire Detector CERBERUS DO1101 EX;DT1101 EX with Barriers MTL 728 and MTL 710

Connection details and simulation for explosion-proof fire detectors with barriers.

Technical Data

System Data

General system specifications including racks, inputs, outputs, and operating voltage.

Operation and Display

Details on the system's operation interface and display characteristics.

Interfaces

Information on PC operation, printer, and CAN bus interfaces.

System operating voltage

Voltage requirements for the system and its power supplies.

Connectable sensors

List of supported sensor types and their connection methods.

Dimensions

Rack

Physical dimensions of the SUPREMATouch rack system.

Rail-mounted Modules

Physical dimensions of various rail-mounted modules.

Ordering Information

Modules and Accessories

List of available modules and accessories with their corresponding part numbers.

Sensors

List of supported sensors and related accessories with part numbers.

Summary

Safety Regulations

Correct Use

Details the intended use of the SUPREMATouch gas warning system and safety precautions.

Liability Information

Outlines MSA's liability policies regarding the use and maintenance of the device.

System Concept

System Features

Describes the key features and capabilities of the modular SUPREMATouch system.

Design

Explains the physical design, module mounting, and data exchange over CAN bus.

Operation and Display unit MDO

Details the components and functionality of the Display and Operation Module (MDO).

Keys

Describes the function of the ACKNL and RESET keys for alarm management.

LED Indicators

Explains the meaning of the 8 LED indicators for system and signal status.

Bus Protocol

Details the CAN bus protocol used for communication between modules.

System Power Supply

Information on system power supply options, including EXT, INT, and BAT terminals.

Safety Concept

Explains the safety concept related to CAN bus communication and error detection.

During Operation

Provides warnings and instructions for operating the system safely.

System Operation

Operation Menu

Overview of the operation menu submenus: Measure, Setup, Maintain, and Diagnosis.

Access Authorisation

Details on how to gain access for editing data or initiating actions via password or keyswitch.

Measure Menu

Describes the display types for measured values: List, Bars, LEDs, and Groups.

Entering System Parameters

Setup Menu

Configure sensor inputs, relay outputs, and other system parameters.

Measuring Points Submenu

Define parameters for individual sensor inputs: information, data, alarms, and properties.

Sensors Submenu

View and set parameters for predefined remote sensors like gas names and ranges.

Logging

Configure system logging to SD card or printer for data recording.

System

Configure system-wide settings such as passwords, display, time, and TCP/IP.

Maintain Menu

Access maintenance functions including calibration, interface tests, and SD backup.

Calibration Submenu

Set calibration parameters for inputs and control the calibration process.

Interface Tests

Perform tests on analogue and digital driver outputs and serial interfaces.

Diagnosis Menu

Access system logs, view module status, and check switch inputs.

Logbook

Review system events, signal events, sensor history, and alarm logs.

PC Operation

Use PC software for configuration and parameterization via SUPREMA Manager.

Maintenance

Sensor Simulation Modules

Use simulation modules for function tests and pre-adjustments of sensor inputs.

Replacing Sensors

Procedure for replacing sensors when defective or no longer functional.

Manual Input Device Type Selection (MAI30 only)

Manually select connected input device type for MAI30 when auto-detection fails.

Service

Plug-In Modules- Status LED

Understand the status of plug-in modules via their associated LEDs.

Replacing Modules

Procedure for replacing defective modules, including necessary precautions.

System Fail Messages

Overview of system fail messages, their causes, and troubleshooting actions.

ID Rack Assignment in decimal and hexadecimal figures

Mapping of rack and slot numbers to module IDs for system configuration.

System Configuration

Initial installation configuration or manual selection of system configurations.

Calibration

Calibration Submenu

Set calibration parameters for inputs and control the calibration process via the menu.

Calibrating Passive Detectors

Step-by-step guide for calibrating passive detectors using 1-man or 2-man methods.

First Calibration with Pre-Adjustment

Details on performing the initial calibration, including necessary pre-adjustment steps.

Calibrating Active Transmitters

Procedure for calibrating active transmitters with 4-20 mA output.

Separate Zero Adjustment

Procedure for adjusting only the zero point during maintenance.

Setting the Bridge Current

Setting the bridge current for passive sensors before calibration.

System Expansions

Connecting Additional Sensors

How to expand the system by connecting additional sensors to MAI modules.

Connection of Additional Relay Driver Outputs

Steps to connect additional relay driver outputs using MGO and MRO modules.

Connection of Additional Analog Outputs

How to connect additional analog outputs using MAO modules.

Special conditions to comply with the requirements of DIN EN 61508 for SIL 1-3 according to TÜV Certificate

Conditions for configuration, installation, operation and maintenance

Critical conditions that must be considered for all safety-related applications.

Additional conditions to fulfill the requirements of IEC 61508 for a certain SIL

Specific criteria for achieving Safety Integrity Levels SIL 1, SIL 2, and SIL 3.

Possible Configurations and Acquirable SILs

Shows which configuration selections fulfill requirements for specific SIL levels.

Configurations

Details on different system configurations to achieve specific SIL levels.

Permitted System Expansions over CAN Bus

Diagrams illustrating permitted system expansions using CAN bus configurations.

Permitted Hardware Modules and Software Versions

Lists permitted hardware modules and their corresponding software versions.

Permitted Software Versions

Lists the permitted software versions for various modules and components.

TÜV-Certificate

Provides the certificate number for TÜV certification.

Special conditions to comply with the requirements of ATEX

Standards

Lists standards and directives the system complies with, and requires adherence to.

Modules

Measurement Value Input

Details on MAI and MAR modules for acquiring measurement values.

Data Processing;MCP Module (Central Processing Module)

Explains the function of the MCP module in controlling system functions.

Display + Operation;MDO Module (Display and Operating Module)

Describes the MDO module's role in displaying information and handling commands.

Digital + Analog Output

Details on MGO, MRC TS, MRO, and MAO modules for digital and analog outputs.

Power Supply, Bus Connections, Connecting Technique

Information on power supply units, bus connections, and connection techniques.

Minimal Module Requirements

Specifies the minimum modules required for an 8-input system configuration.

Installation

Installation Site

Requirements for selecting an appropriate installation location for the control unit.

Installation Instructions for Following the EMC Directives

Guidelines to ensure compliance with EMC directives during installation.

Installation, Step by Step

Step-by-step instructions for the physical installation of the system components.

Cabling

Details on conductor cross-sections and cable specifications for various modules.

Module Configuration

Instructions for configuring modules, including MIB module CAN bus settings.

System Configuration (Hardware)

Information on slot assignments and module placement within the rack system.

Systems Consisting of Several Racks

Guidelines for setting up systems with multiple racks and central recording.

Connecting the Sensors

Procedures and precautions for connecting various types of sensors to the system.

Connecting the Relay Outputs

Details on connecting relay modules (MRO) and their contact load capacity.

Connecting the Switching Outputs

Information on connecting switching outputs via MGO modules to external devices.

Connecting the Analog Outputs

How to connect analog outputs using MAO modules for external records.

System Ports (MST Module)

Details on MST module ports for CAN bus, PC/Laptop, Printer, and Ethernet connections.

Connecting the System Power Supply

Ensuring adequate power supply and adhering to EMC/Low Voltage Directive requirements.

Labelling Concept

Guidelines for labeling modules, connector plugs, inputs, and outputs.

Start-Up

Start-up Procedure Overview

A summary of the essential steps required for a successful system start-up.

Switch On the Supply Voltage

Procedure for switching on the system power and initial self-test.

System Configuration;Parameterisation

Methods for creating system configuration and entering parameters via MDO or PC.

Preadjusting Passive Detectors

Sensor type-dependent presettings required for passive detectors before calibration.

First Calibration with Pre-Adjustment

Detailed steps for performing the initial calibration process, including pre-adjustment.

Completing Startup

Final checks and verification steps, including test gas verification, to complete start-up.

Connecting Peripheral Equipment

Connecting a PC;Laptop

How to connect a PC or laptop for configuration and operation using SUPREMA Manager.

Connecting a Protocol Printer

Connecting a printer to the MST module for continuous event recording.

Bus Connection

Connecting the SUPREMA system to industrial control systems using gateways.

Redundant Systems

Application;Function Safety

Safety standards and requirements for gas warning systems, including SIL levels.

Function of Redundant Systems

Explains the design and function of redundant systems using dual channels.

Design of the Redundant System

How to configure a redundant system by adding channel B modules and racks.

Start-Up

Start-up procedures and functional checks for redundant systems.

Sensor Data

4-20 mA (2-wire)

Connection data and conditions for use for 4-20 mA 2-wire transmitters.

4-20 mA (3-wire)

Connection data and conditions for use for 4-20 mA 3-wire transmitters.

4-20 mA with ext. power supply

Connection data and conditions for use for 4-20 mA transmitters with external power.

Series 47 K-ST, -PRP (3-wire)

Connection data and conditions for use for Series 47K-ST, -PRP (3-wire) sensors.

Series 47 K-ST, -PRP (5-wire)

Connection data and conditions for use for Series 47K-ST, -PRP (5-wire) sensors.

Series 47 K-HT (3-wire)

Connection data and conditions for use for Series 47K-HT (3-wire) sensors.

Series 47 K-HT (5-wire)

Connection data and conditions for use for Series 47K-HT (5-wire) sensors.

Fire Detector Apollo Series 65 (not explosion-proof) (without safety barrier)

Connection details and simulation for Apollo Series 65 fire detectors.

Push-Button Detector (not explosion-proof) (without safety barrier)

Connection details and simulation for push-button detectors.

Explosion-Proof Push-Button Detector with Barrier Z 787

Connection details and simulation for explosion-proof push-button detectors.

Ex-Fire Detector Apollo Series 60 with Barrier Z 787 and MTL 710 pressure-resistant

Connection details and simulation for explosion-proof fire detectors with barriers.

Explosions-Proof Fire Detector CERBERUS DO1101 EX;DT1101 EX with Barrier Z 787

Connection details and simulation for explosion-proof fire detectors with barriers.

Explosion-Proof Push-Button Detector with Barriers MTL 728 and MTL 710

Connection details and simulation for explosion-proof push-button detectors with barriers.

Explosion-Proof Fire Detector Apollo Series 60 with Barriers MTL 728

Connection details and simulation for explosion-proof fire detectors with barriers.

Explosion-Proof Fire Detector CERBERUS DO1101 EX;DT1101 EX with Barriers MTL 728 and MTL 710

Connection details and simulation for explosion-proof fire detectors with barriers.

Technical Data

System Data

General system specifications including racks, inputs, outputs, and operating voltage.

Operation and Display

Details on the system's operation interface and display characteristics.

Interfaces

Information on PC operation, printer, and CAN bus interfaces.

System operating voltage

Voltage requirements for the system and its power supplies.

Connectable sensors

List of supported sensor types and their connection methods.

Dimensions

Rack

Physical dimensions of the SUPREMATouch rack system.

Rail-mounted Modules

Physical dimensions of various rail-mounted modules.

Ordering Information

Modules and Accessories

List of available modules and accessories with their corresponding part numbers.

Sensors

List of supported sensors and related accessories with part numbers.

MSA SUPREMATouch MCP 20 Specifications

General IconGeneral
BrandMSA
ModelSUPREMATouch MCP 20
CategorySecurity System
LanguageEnglish