MTU 10V1600 G80F User Manual

Operating InstructionsOperating Instructions
Diesel engineDiesel engine
8, 10, 12 V 1600 G10F, G20F8, 10, 12 V 1600 G10F, G20F
8, 10, 12 V 1600 G40F, G50F8, 10, 12 V 1600 G40F, G50F
8, 10, 12 V 1600 G70F, G80F8, 10, 12 V 1600 G70F, G80F
8, 12 V 1600 B30S8, 12 V 1600 B30S
8, 10 V 1600, B40S, B50F8, 10 V 1600, B40S, B50F
12 V 1600, B40S12 V 1600, B40S
8, 10, 12 V 1600 G10S, G20S8, 10, 12 V 1600 G10S, G20S
8, 10, 12 V 1600 G70S, G80S8, 10, 12 V 1600 G70S, G80S
MS150076/05EMS150076/05E

MTU 10V1600 G80F Specifications

General

Engine Model	10V1600 G80F
Engine Type	Diesel
Configuration	V10
Rated Voltage	400 V
Rated Frequency	50 Hz
Speed	1500 rpm
Number of Cylinders	10
Bore	128 mm
Compression Ratio	16.5:1
Cooling System	Water-cooled
Fuel System	Common rail
Turbocharger	Yes
Aftercooler	Yes

Summary

Safety

Important Provisions for All Products

Key safety regulations and general information for all products.

Safety Regulations for Maintenance and Repair Work

Fire Prevention and Environmental Protection, Fluids and Lubricants, Auxiliary Materials

Safety measures for fire prevention, environmental protection, and handling fluids and materials.

Technical Data

8/10/12V 1600 G10F/G20F Engine Data, Emissions-Optimized

8V/10V/12V 1600 G10F/G20F Engine Data, Optimized Fuel Consumption

8V/10V/12V 1600 G10S/G20S Engine Data, EPA Tier 2, 3

8/10/12V 1600 G40F/G50F Engine Data, Emissions-Optimized

10V 1600 B50F Engine Data, Emissions-Optimized

Operation

Putting the Engine into Operation After Extended Out-of-Service Periods (>3 Months)

Engine Start in Manual Operation (Trials)

Safety System – Override

How to temporarily bypass safety functions in emergency situations.

Operational Checks

Emergency Stop

Procedure for initiating an emergency stop and its consequences.

Maintenance

Maintenance and Servicing

Overview of the MTU maintenance concept and general servicing principles.

Troubleshooting

Troubleshooting

Guidance for diagnosing and resolving common engine operational issues.

Task Description

Engine

Engine – Barring with Starting System

Engine – Test Run

Valve Clearance – Check and Adjustment

Steps to check and adjust valve clearance using specified tools.

Fuel System – Venting

Process for bleeding air from the fuel system.

Fuel Filter – Replacement

Procedure for replacing the main fuel filter.

Fuel Prefilter – Replacement

Procedure for replacing the fuel prefilter.

Air Filter ‒ Replacement

Steps for replacing the air filter element.

Engine Oil – Level Check

How to check the engine oil level before and after operation.

Engine Oil – Change

Engine Coolant – Level Check

Engine Coolant – Change

Drive Belt – Adjustment

Drive Belt – Tension Check

Drive Belt – Replacement