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MW15406/17E
MTU MW15406/17E User Manual
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Operating Instructions
Diesel engine
8 V 2000 M60/M61
12V 2000 M60/M61
16V 2000 M60/M61
MW15406/17E
2
Table of Contents
Default Chapter
1
Default Chapter
1
Operating Instructions
1
Table of Contents
5
1 Safety
8
Important Requirements for All Products
8
Personnel and Organizational Requirements
9
Transport
10
Safety Requirements for Startup and Operation
11
Safety Requirements for Maintenance and Repair Work
12
Fire Prevention and Environmental Protection, Fluids and Lubricants, Auxiliary Materials
15
Compressed Air
16
Standards for Safety Notices in the Text
17
2 General Information
18
Product Description
18
Engine Side and Cylinder Designations
27
2000 M40-M91A/B Engines - Overview
28
Sensors and Actuators - Overview
29
2000 M60 Engine Data: Engine-Mounted Heat Exchanger, Reference Condition: 25 °C Intake Air Temperature
39
3 Technical Data
39
2000 M60 Engine Data: Engine-Mounted Heat Exchanger, Reference Condition: 45 °C Intake Air Temperature
42
2000 M60 Engine Data: Separate Heat Exchanger, Reference Condition: 25 °C Intake Air Temperature
45
2000 M60 Engine Data: Separate Heat Exchanger, Reference Condition: 45 °C Intake Air Temperature
48
2000M61 Engina Data
51
2000 M60 Engine Data: Engine-Mounted Heat Exchanger, Reference Condition: 25 °C Intake Air Temperature
55
2000 M60 Engine Data: Engine-Mounted Heat Exchanger, Reference Condition: 45 °C Intake Air Temperature
58
2000 M60 Engine Data: Separate Heat Exchanger, Reference Condition: 25 °C Intake Air Temperature
61
2000 M60 Engine Data: Separate Heat Exchanger, Reference Condition: 45 °C Intake Air Temperature
64
2000 M61 Engine Data
67
2000 M61 Engine Data
70
2000 M61 Engine Data
73
2000 M61 Engine Data
76
2000 M60 Engine Data: Engine-Mounted Heat Exchanger, Reference Condition: 25 °C Intake Air Temperature
79
2000 M60 Engine Data: Engine-Mounted Heat Exchanger, Reference Condition: 45 °C Intake Air Temperature
82
2000 M60 Engine Data: Separate Heat Exchanger, Reference Condition: 25 °C Intake Air Temperature
85
2000 M60 Engine Data: Separate Heat Exchanger, Reference Condition: 45 °C Intake Air Temperature
88
2000 M61 Engine Data
91
2000 M61 Engine Data
94
2000 M61 Engine Data
97
2000 M61 Engine Data
100
Firing Order
103
Engine - Main Dimensions
104
4 Operation
105
LOP Controls (Without Blue Line Automation System)
105
Putting the Engine into Operation after Extended Out-Of-Service Periods (>3 Months)
107
Putting the Engine into Operation after Scheduled Out-Of-Service Period
108
Starting the Engine from LOP
109
Starting the Engine from LOP (Without Blue Line Automation System)
109
Starting the Engine with the Blueline Automation System (Control Stand)
110
Engine Emergency Stop at Blueline Automation System (Control Stand)
111
Operational Checks
112
Coupling - Disengaging from LOP
113
Waterjet - Flushing from LOP (Optional)
114
Stopping the Engine from LOP
115
Stopping the Engine from LOP (Without Blue Line Automation System)
115
Stopping the Engine at the Blueline Automation System (Control Stand)
116
Emergency Stop from LOP
117
Emergency Stop from LOP (Without Blue Line Automation System)
117
After Stopping the Engine
118
Plant - Cleaning
119
5 Maintenance
120
Maintenance Schedule Reference Table [QL1]
120
6 Troubleshooting
121
LOP Fault Messages
121
Troubleshooting
130
Solas
133
SOLAS Shielding as Per MTN 5233 - Installation
133
SOLAS Shielding - Installation as Per MTN 5233
134
SOLAS Shielding - Installation
135
Installation Locations for SOLAS Shielding
136
Installation Locations for SOLAS Shielding
141
7 Task Description
133
Engine
146
Engine - Barring Manually
146
Engine - Barring with Starting System
147
Cylinder Liner
148
Cylinder Liner - Endoscopic Examination
148
Instructions and Comments on Endoscopic and Visual Examination of Cylinder Liners
150
Crankcase Breather
152
Crankcase Ventilation - Oil Separator Element Replacement, Diaphragm Check and Replacement
152
Crankcase Breather - Cleaning Oil Separator Element
154
Valve Drive
155
Valve Clearance - Check and Adjustment
155
Adjusting Valve Clearance
156
Cylinder Head Cover - Removal and Installation
158
Injection Pump / HP Pump
159
Injection Pump - Replacement
159
Injection Pump - Removal and Installation
160
Injection Valve / Injector
163
Injector - Replacement
163
HP Fuel Line - Pressure Pipe Neck Replacement
164
Injector - Removal and Installation
166
Installing Injector
168
Fuel System
170
Fuel - Draining
170
Fuel System - Venting
171
Fuel Filter
173
Fuel Filter - Replacement
173
Fuel Prefilter - Differential Pressure Check and Adjustment of Gauge
175
Fuel Prefilter - Draining
176
Fuel Prefilter - Flushing
177
Fuel Prefilter – Filling with Fuel
178
Fuel Prefilter - Filter Element Replacement
179
Charge-Air Cooling General, Left-Hand Side
181
Intercooler - Checking Condensate Drain Line for Coolant Discharge and Obstruction
181
Air Filter
182
Air Filter - Replacement
182
Air Filter - Removal and Installation
183
Air Intake
184
Service Indicator - Signal Ring Position Check
184
(Optional)
184
Air-Flow Control Flap - Ease of Movement Check
185
Starting Equipment
186
Starter - Condition Check
186
Lube Oil System, Lube Oil Circuit
187
Engine Oil - Level Check
187
Engine Oil - Change
188
Oil Filtration / Cooling
189
Oil Dipstick - Marking
189
Engine Oil Filter - Replacement
190
Centrifugal Oil Filter and Filter Sleeve - Cleaning and Replacement
192
Coolant Circuit, General, High-Temperature Circuit
195
Drain and Venting Points
195
Engine Coolant - Level Check
200
Engine Coolant - Change
201
Engine Coolant Draining
202
Engine Coolant - Filling
203
HT Coolant Pump - Relief Bore Check
204
Engine Coolant - Sample Extraction and Analysis
205
Raw Water Pump with Connections
206
Raw Water Pump - Priming
206
Raw Water Pump - Relief Bore Check
207
Belt Drive
208
Drive Belt - Condition Check
208
Battery-Charging Generator
209
Battery-Charging Generator Drive - Drive Belt Check and Adjustment
209
Battery-Charging Generator Drive - Drive Belt Replacement
211
Engine Mounting / Support
212
Engine Mounting - Checking Condition of Resilient Mounts
212
Universal Shaft
213
Universal Shaft - Greasing
213
Wiring (General) for Engine/Gearbox/Unit
214
Engine Wiring - Check
214
Accessories for (Electronic) Engine Governor / Control System
215
Engine Governor and Connectors - Cleaning
215
Engine Monitoring Unit and Connectors - Cleaning
216
Start Interlock Limit Switch – Check
217
Ecu – Plug Connections Check
218
Engine Governor – Removal and Installation
220
Lop – Visual Inspection
223
Lop – Test Procedures
225
8 Appendix A
230
8 Appendix A
230
Mtu Contact Persons/Service Partners
230
9 Appendix B
231
Special Tools
231
5
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MTU MW15406/17E Specifications
General
Type
Diesel
Configuration
V12
Speed
1800 rpm
Aspiration
Turbocharged and Intercooled
Cooling System
Liquid Cooled
Fuel System
Common Rail
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