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MTU 12 V 2000 M92 User Manual

MTU 12 V 2000 M92
141 pages
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Operating Instructions
Diesel engine
12 V 2000 M92
16 V 2000 M92
M015700/06E

Table of Contents

Questions and Answers:

MTU 12 V 2000 M92 Specifications

General IconGeneral
Engine TypeDiesel
Number of Cylinders12
Cylinder ConfigurationV
Bore130 mm
Stroke150 mm
Cooling systemWater-cooled
Fuel systemCommon rail
TurbochargerYes
ApplicationMarine

Summary

Safety

General conditions

Discusses general safety rules, correct use, modifications, spare parts, and reworking.

Personnel and organizational requirements

Covers requirements for trained personnel, organizational measures, and protective equipment.

Transport

Details safe practices for lifting, securing, and setting down the engine during transport.

Safety regulations for startup and operation

Outlines safety precautions before, during, and after engine startup and operation.

Safety regulations for maintenance and repair work

Specifies safety procedures for maintenance, repair, welding, hydraulics, electrical work, and laser equipment.

Auxiliary materials, fire prevention and environmental protection

Covers fire prevention, SOLAS classification, noise, environmental protection, and safe use of auxiliary materials.

Conventions for safety instructions in the text

Explains the meaning of DANGER, WARNING, CAUTION, and NOTICE symbols used in the manual.

General Information

Engine side and cylinder designations

Explains how engine sides and cylinders are designated (A/B banks, numbering from driving end).

Product description

Describes the engine, fuel system, charging system, lube oil system, cooling system, and electronic system.

Engine layout

Provides a labeled diagram of the engine and lists its components with corresponding numbers.

Sensors, actuators and injectors – Overview

Presents engine plan view with labeled sensors and a table listing their function (monitoring).

Technical Data

12V 2000 M92 engine data

Provides detailed technical specifications for the 12V 2000 M92 engine, including reference conditions and power data.

16V 2000 M92 engine data

Presents detailed technical specifications for the 16V 2000 M92 engine, including reference conditions and power data.

Firing order

Lists the firing order for different engine configurations (8V, 10V).

Engine – Main dimensions

Displays a diagram and table showing the length, width, and height of various engine models.

Operation

Putting the engine into operation after extended out-of-service periods (>3 months)

Details the preconditions and steps for putting the engine back into operation after a long period of inactivity.

Engine – Putting into operation after scheduled out-of-service-period

Outlines the preconditions and steps for putting the engine into operation after a scheduled downtime.

Tasks after extended out-of-service periods (>3 weeks)

Specifies tasks related to the fuel treatment system after extended periods of inactivity.

Checks prior to start-up

Lists essential checks to perform on the fuel treatment system and engine before starting.

Fuel treatment system – Putting into operation

Provides an overview and initial operation steps for the fuel treatment system, including checks.

Operational checks

Describes visual and auditory checks to perform on the engine during operation for leaks, noise, and exhaust color.

Fuel treatment system – Switching on

Details the procedure for switching on the fuel treatment system, including preconditions and results.

Starting the engine

Covers preconditions and methods for starting the engine from various control points.

Stopping the engine

Explains the procedure for stopping the engine, including preconditions and control points.

Emergency stop

Describes the procedure and precautions for initiating an emergency engine stop from various points.

After stopping the engine

Outlines actions to take after stopping the engine, related to coolant, raw water, and air intake systems.

Fuel treatment system – Shutdown

Provides the steps for properly shutting down the fuel treatment system.

Plant cleaning

Details procedures for cleaning the plant using steam jets or high-pressure water, including safety precautions.

Maintenance

Maintenance task reference table [QL1]

A table listing maintenance tasks, their measures, and corresponding page numbers for reference.

Troubleshooting

Fuel treatment system – Troubleshooting

Covers troubleshooting for the fuel treatment system, addressing issues like water alarms and filter warnings.

Troubleshooting

Lists common engine problems (not starting, uneven firing, not reaching speed) and their probable causes/tasks.

Task Description

SOLAS

Information regarding SOLAS shielding, its installation, and locations.

Engine

Details on engine barring procedures, both manually and using the starting system.

Cylinder Liner

Procedures for cylinder liner inspection, including endoscopic examination and interpretation of findings.

Crankcase Breather

Instructions for cleaning the oil pre-separator element and replacing the oil separator/diaphragm.

Valve Drive

Procedures for checking and adjusting valve clearance, and for removing/installing the cylinder-head cover.

Injection Valve / Injector

Details on injector replacement, removal, installation, and related safety precautions.

Fuel System

Instructions for venting the fuel system, with safety precautions for fuel handling.

Fuel Filter

Procedures for fuel filter replacement, prefilter checks, draining, flushing, and element replacement.

Charge-Air Cooling

How to check the intercooler's condensate drain line for coolant discharge and obstruction.

Air Filter

Instructions for replacing and installing the air filter, and checking its contamination indicator.

Air Intake

Procedure for checking the signal ring position on the air filter contamination indicator.

Starting Equipment

Procedure for checking the condition of the starter's securing screws and wiring.

Lube Oil System, Lube Oil Circuit

Steps for checking engine oil level and changing engine oil, including safety precautions.

Oil Filtration / Cooling

Instructions for replacing the engine oil filter and cleaning/replacing the centrifugal oil filter sleeve.

Coolant Circuit, General, High-Temperature Circuit

Details on coolant circuit drain/venting points, level checks, change, draining, filling, pump checks, and sample analysis.

Raw Water Pump with Connections

Procedure for checking the relief bore of the raw water pump for oil and coolant discharge.

Belt Drive

Procedure for checking the condition of the drive belts and the actions to take.

Battery-Charging Generator

Procedure for replacing the drive belt for the battery-charging generator.

Fuel Supply System

Checks for water drain valve, differential pressure gauge, water level probe, and pump capacity.

Wiring (General) for Engine/Gearbox/Unit

Procedure for checking engine wiring, cable clamps, ties, and electrical line components for damage.

Accessories for (Electronic) Engine Governor / Control System

Procedures for cleaning governor/connectors, checking connections, self-test, and removal/installation.

Appendix A

Abbreviations

Lists abbreviations used in the manual with their meanings and explanations.

MTU contacts/service partners

Provides contact information for MTU service, local support, hotline, and spare parts.

Appendix B

Special Tools

Lists special tools required for various tasks, their part numbers, and usage pages.

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