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MTU Detroit Diesel 12 V 2000 P62 User Manual

MTU Detroit Diesel 12 V 2000 P62
208 pages
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Technical Publication
Diesel Engine
12 V 2000 P62, P82
16 V 2000 P62, P82
Application group 3B
Operating Instructions
MS15009/00E

Table of Contents

Questions and Answers:

MTU Detroit Diesel 12 V 2000 P62 Specifications

General IconGeneral
Engine TypeDiesel
ConfigurationV 12
Fuel TypeDiesel
AspirationTurbocharged
Rated Speed2300 RPM
Fuel SystemCommon Rail
Cooling SystemLiquid-cooled
Bore130 mm
Stroke150 mm
Emission StandardsEU Stage IIIA, EPA Tier 3

Summary

Safety

1.1 General Conditions

General safety requirements, correct use, modifications, and spare parts policy.

1.2 Personnel and Organizational Requirements

Guidelines for qualified personnel, organization, and protective equipment for safe engine operation.

1.3 Transport

Instructions for safe engine handling, lifting, and transportation procedures.

1.4 Safety Precautions When Working on the Engine

Safety measures for initial operation, operator requirements, and maintenance/repair procedures.

1.5 Auxiliary Materials, Fire Prevention, and Environmental Protection

Safety guidelines for fuels, noise, environmental protection, lead, acids, paints, and liquid nitrogen.

1.6 Standards for Warning Notices

Explanation of DANGER, WARNING, and CAUTION notices and their meanings for safety.

2 Product Summary

2.1 Plant Overview and System Components

Overview of plant, MDEC, ECS-5, MCS-5, SAM, data connections, and grounding.

2.2 Engine Overview and Technical Data

Covers engine layout, model designation, cylinder, compression, and technical data.

3 Operation

3.1 LOP Controls

Explains the function of each button on the Local Operation Panel (LOP).

3.2 Engine Restart Procedures

Guides for restarting engines after extended or scheduled out-of-service periods.

3.3 Engine Starting and Stopping

Details manual start, emergency start, manual stop, and emergency stop procedures.

3.4 Operational Checks and Post-Stop Procedures

Covers operational checks, engine stopping, and preparing for service.

4 Maintenance

4.1 Preface and Maintenance Concept

Introduces maintenance concept, qualification levels, and the maintenance schedule matrix.

4.2 Maintenance Schedule Matrix

Presents a matrix detailing maintenance tasks and intervals for operating hours.

4.3 Maintenance Tasks

Lists specific maintenance tasks, intervals, and required actions for engine components.

5 Troubleshooting

5.1 Engine Performance Issues

Addresses engine starting, running, speed, temperature, and pressure issues with causes and tasks.

5.2 SAM Faults and ECU Alarms

Explains SAM fault display structure and lists ECU alarms with meanings and tasks.

6 Task Descriptions

6.1 Engine Procedures

Covers barring, starting, test runs, and basic engine handling.

6.2 Cylinder Liner Examination

Details endoscopic examination of cylinder liners and interpretation of findings.

6.3 Crankcase Ventilation Maintenance

Procedures for cleaning the crankcase breather and replacing oil separators.

6.4 Valve Drive Procedures

Covers valve clearance adjustment and cylinder-head cover removal/installation.

6.5 Injection Pump and Injector Service

Covers injection pump and injector removal, installation, and replacement.

6.6 Fuel System Maintenance

Covers fuel pressure relief valve replacement, fuel draining, and fuel filter/prefilter service.

6.7 Cooling System Maintenance

Covers intercooler checks, air filter, starting system, lube oil, and cooling circuit procedures.

6.8 Engine Governor System Maintenance

Covers engine wiring, sensors, ECU/EMU, and LOP procedures.

7 Engine Governor Assignment and Circuitry

7.1 Engine Governor Channel Circuitry

Details governor inputs (binary, current, sensor, pulse, speed, temp, pressure) and outputs.

7.1.2 MDEC Governor Assignment and Interfaces

Covers MDEC inputs/outputs, scope of delivery, and CAN bus/RS232 interfaces.

7.2 Connector Pin Assignments

Provides detailed pin assignments for connectors X1, X2, X3, X4, X5, and X6.

8 Special Tools

8.1 Special Tools List

Lists essential special tools like barring tools, spanners, and gauges with part numbers.

9 Annex

9.1 Manufacturer Documentation and Contacts

References manufacturer's documentation and provides MTU contact information.

9.3 Abbreviations and Index

Provides a glossary of abbreviations and an index for quick topic lookup.

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