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MTU Detroit Diesel 16 V 2000 P82 User Manual

MTU Detroit Diesel 16 V 2000 P82
208 pages
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Technical Publication
Diesel Engine
12 V 2000 P62, P82
16 V 2000 P62, P82
Application group 3B
Operating Instructions
MS15009/00E

Table of Contents

Questions and Answers:

MTU Detroit Diesel 16 V 2000 P82 Specifications

General IconGeneral
Engine TypeDiesel
Fuel TypeDiesel
Cylinders16
AspirationTurbocharged
Fuel SystemCommon Rail
Cooling SystemLiquid Cooled

Summary

Safety

General conditions

General instructions, correct use, modifications, spare parts, and compliance with regulations.

Personnel and organizational requirements

Rules for qualified personnel, organization, and use of protective equipment during work.

Safety precautions when working on the engine

Critical safety procedures for initial operation, operators, maintenance, and repair.

Product Summary

MDEC – Functions

Explains the control and monitoring functions of the MDEC governor.

Technical Data

Contains comprehensive technical data for the engine models.

12/16V 2000 P62/82 engine data

Detailed technical specifications for 12V and 16V 2000 P62/82 engine models.

Operation

LOP controls

Describes the function and layout of the Local Operation Panel (LOP) controls.

Putting the engine into operation after extended out-of-service-periods (>3 months)

Procedure for recommissioning an engine after prolonged shutdown.

Putting the engine into operation after scheduled out-of-service-period

Steps for bringing the engine back into operation after a planned stop.

Starting the engine in manual mode

Detailed steps for starting the engine using manual controls.

Emergency start (override mode)

Procedure for initiating an emergency start, bypassing safety functions.

Operational checks

Routine checks to ensure the engine is operating correctly and safely.

Emergency stop

Steps to perform an emergency engine shutdown via the LOP.

Maintenance

Maintenance schedule matrix

Matrix detailing maintenance tasks at various operating hours and years.

Maintenance tasks

Comprehensive list of maintenance tasks with intervals, qualifications, and task codes.

Troubleshooting

Troubleshooting

Provides guidance on diagnosing and resolving common engine operational issues.

Engine does not turn when starter is actuated

Identifies probable causes and tasks for engine failure to crank.

Engine turns but does not fire

Lists causes and solutions for engine cranking but not firing.

Engine fires unevenly

Addresses issues causing uneven engine firing and their resolutions.

Engine does not reach nominal speed

Diagnoses and solutions for engine failing to reach rated speed.

Engine speed not steady

Troubleshooting for unstable engine speed variations.

Charge-air temperature too high

Identifies causes and fixes for excessive charge-air temperature.

Charge-air pressure too low

Troubleshooting for insufficient charge-air pressure.

Coolant leaks on intercooler

Addresses coolant leaks specifically in the intercooler.

Exhaust gas black

Diagnoses issues related to black exhaust gas emissions.

Exhaust gas blue

Troubleshooting for blue exhaust gas emissions, often indicating oil consumption.

Exhaust gas white

Diagnoses causes of white exhaust gas, typically related to coolant or fuel issues.

Fault indication on printed circuit board SAM

Explains how to interpret fault codes and indicators on the SAM.

ECU alarms

Lists and explains alarms generated by the Engine Control Unit (ECU).

Task Description

Engine – Barring manually

Step-by-step instructions for manually rotating the engine crankshaft.

Engine test run

Guidelines for performing a functional test run of the engine.

Cylinder liner – Endoscopic examination

Procedure for inspecting cylinder liners using an endoscope.

Valve clearance – Check and adjustment

Procedure for checking and adjusting valve clearances.

Engine Governor Assignment and Circuitry

Connector Assignment

Pin assignments for various connectors used with the engine governor.

Connector pin assignment

Detailed pin assignments for specific connectors (X1, X2, X3, X4, X5, X6).

Special Tools

Special tools

Lists and illustrates special tools required for maintenance.

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